Why Choose Our 2540 Fully Automatic Sealant Dispensing Machine? (Key Advantages)
1.Unmatched Configuration: Yaskawa servo system, SMC pneumatics, Schneider relays - top global brands ensure reliability.
2.Efficient Sealing & Corner Control: Servo dual-line dispensing + automatic corner adjustment, speed 0-45m/min, full corners with no leakage.
3.High-Capacity Storage Structure: Two-big-section four-small-section design - each big section stores two pieces of glass under 1700mm for increased throughput.
4.Wide Processing Capability: Supports double-glass, triple-glass, and quadruple-glass sealing; also shaped glass and three-side overhang glass.
5.Durable Construction: Head made of 6061T6 aviation aluminum - hard and light; all parts labeled for full interchangeability.
Premium Component Configuration
| Component | Brand | Advantage |
| Servo Motor | Yaskawa (Japan) | High response, high precision, overload detection |
| Motion Controller | Yaskawa (Japan) | Matches motor driver for stable system |
| Relay / Proximity Switch | Schneider (France) | Industry gold standard for durability |
| Cylinder / Vacuum Generator / Precision Regulator / Suction Pad / Solenoid Valve | SMC (Japan) | Fast response, precise flow/pressure control, consistent operation |
| Photoelectric Switch | Phoenix (Germany) | Accurate sensing for automation |
| Miniature Breaker / Contactor / Protector | LS (Korea) | Reliable circuit protection |
| Distributed IO | M-SYSTEM (Japan) | Stable signal transmission, flexible expansion |
| Filter | Chiwei (China) | Effective EMI suppression |
| Switching Power Supply | Mean Well (Taiwan) | Stable power supply, long life |
| Proportional Controller | Jinweile (China) | Precise control of dispensing ratio |
| HMI | Weinview (Taiwan) | User-friendly interface, easy parameter adjustment |
Detailed Product Description
This 2540 fully automatic sealant dispensing machine is designed for efficient IGU sealing and can be seamlessly integrated with a gas filling line.
Mechanical Section
1.Servo Dispensing System: Servo-controlled, dual-line dispensing (two dispensing lines) improves efficiency. Servo control ensures precise glue output and excellent sealing results.
2.Secondary Positioning: Ensures accurate glass stop for high positional precision.
3.Increased Head Transverse Stroke: Guarantees proper nozzle-to-glass contact for various glass sizes.
4.Chain Conveyor Belt: Combined "I" and "V" lifting blocks for smooth and stable transport.
5.Independent Support Structure: Provides high load capacity and stability, suitable for large glass panels.
6.Imported Pressure Sensor: Real-time monitoring of glue cylinder pressure to ensure proper mixing and prevent batch defects.
7.Head Material: 6061T6 aviation aluminum - hard, lightweight, durable, and precise.
8.Interchangeable Parts: All components labeled for full interchangeability, easy maintenance.
9.Processing Range: Max glass 2500×4000mm, min 260×400mm, max thickness 70mm.
10.Two-Big-Section Four-Small-Section Structure: Each big section stores two pieces of glass under 1700mm, increasing efficiency.
Electrical & Software Section
1.Servo System: Yaskawa motor, driver, and motion controller work together for stable operation. Yaskawa motor intelligently detects overload and other alarms, prolonging service life.
2.Pneumatic System: All SMC components (Japan) provide rapid response, fast start/stop, and precise positioning. SMC's accurate flow and pressure control ensure process stability and consistency.
3.Sealing Functions: Supports double-glass, triple-glass, and quadruple-glass sealing; also shaped glass and three-side overhang glass sealing.
4.Electrical Components: Imported electrical parts and self-developed software ensure stable operation and easy maintenance.
5.Software Highlights:
● Servo ratio control: automatic adjustment of multiple formula ratios.
● Real-time glue cylinder pressure monitoring display.
● User-friendly functions tailored to production needs.
● Precise corner sealing control - absolutely no air leakage at corners.
Automatic corner adjustment for full and perfect corner seals.
Operating Instructions (Summary)
1.Loading: Washed and laminated IGU enters the sealer via conveyor; secondary positioning ensures accurate stop.
2.Parameter Setting: Set sealing speed, depth, width, corner compensation, and formula ratio on the Weinview touch screen.
3.Sealing: Start the machine; the head automatically follows the glass edge. The servo dual-line dispensing system outputs sealant at the set ratio, and corner adjustment ensures full seals. For shaped glass or three-side overhang glass, the software automatically adapts the path.
4.Unloading: After sealing, glass is conveyed to the unloading section for stacking or next process. For glass under 1700mm, each big section stores two pieces for continuous high-efficiency production.
Safety Precautions
● Do not reach into the sealing area or head movement range during operation.
● Operators must wear protective gloves and goggles.
● Regularly check the glue cylinder pressure sensor and pneumatic lines.
● Shut down and release pressure before cleaning the nozzle.
● Only trained personnel may operate or service the machine.
Why Partner with Jinan Baimai Chengcheng?
● Experience: Founded in 2003, provincial high-tech & "Specialized and Sophisticated" enterprise.
● Certification: ISO 9001 quality management.
● Global Reach: Equipment trusted by customers worldwide.
● Support: Technical training, phone guidance, remote control, on-site service.
● Commitment: "Everything for our customers".
Call to Action
Ready to improve your large-panel insulating glass sealing quality and efficiency?
Contact us today for a detailed brochure, personalized quotation, or live demonstration!
Jinan Baimai Chengcheng Machinery Co., Ltd.