Product Details: Dust-Free Vertical Laser Glass Coating Removal Machine
Manufacturer:Jinan Baimai Chengcheng Machinery Co., Ltd.
Core Strength:High-precision, non-contact, environmentally friendly processing with superior dust containment for clean workshop environments.
1. Why Choose Our Dust-Free Vertical Laser Glass Coating Removal Machine? (Key Advantages)
Our machine is engineered to set a new standard in coating removal withadvanced dust control. Here is why our solution stands out in the global market:
Unmatched Configuration (The Heart of the Machine):We utilize a premium mix of international and top-tier domestic brands to ensure reliability and performance.
Superior Dust Containment:Integrated high-efficiency dust extraction system captures ablated coating particles at the source, preventing contamination of the workshop and ensuring a clean working environment.
Superior Precision & Cleanliness:The laser achieves micron-level precision, ensuring a clean removal without damaging the glass substrate. This guarantees excellent adhesion for butyl seals.
Non-Contact Processing:Unlike traditional grinding wheels, the laser method eliminates mechanical stress and wear, resulting in zero tooling costs and no physical deformation of the glass.
High Efficiency & Automation:Our advanced control system allows for one-step removal of both rectangular and complex-shaped edges, significantly boosting your production throughput.
Environmentally Friendly:As a dry etching process with integrated dust collection, it produces no chemical waste or water pollution, and keeps your workshop clean.
2. Premium Component Configuration (Our Competitive Edge)
We believe in transparency and quality. Here is the powerhouse behind our dust-free machine:
| Component | Brand | Advantage |
| Control System & Servo Drive | SYNTEC | World-renowned for stability, high precision, and smooth motion control. Ensures perfect path tracking. |
| Laser Source | JPT | High-quality, stable beam profile, long lifespan, and excellent electro-optical conversion efficiency. |
| Galvanometer (Scanning Head) | OuYa | High-speed, accurate, and stable scanning performance. The industry standard for reliability. |
| F-Theta Lens (Field Lens) | CSDQ | Ensures uniform focus and high-quality beam delivery across the entire working area. |
| Chiller | TEYU | Provides stable temperature control to protect the laser source and ensure 24/7 operation. |
| Touch Screen HMI | Chuangying | User-friendly interface for easy operation, monitoring, and parameter adjustment. |
| Guide Rail & Ball Screw | High-Precision | Ensures the structural rigidity and positioning accuracy of the machine. |
| General Motor | AIERFA | Robust and reliable performance for auxiliary functions. |
| Reducer | Qijun | Efficient power transmission with low noise. |
| Low Voltage Electricals | LS | Trusted global brand for circuit protection and control. |
| Relays | Schneider | Industry gold standard for electrical safety and durability. |
| Photoelectric Switches | AUTONICS | Precise sensing and detection for automated workflows. |
| Dust Extraction System | Integrated High-Efficiency | Captures 99% of ablated particles at the source, with HEPA filtration option for critical applications. |
3. Detailed Product Description
The Dust-Free Vertical Laser Glass Coating Removal Machine is specifically designed for the insulating glass (IG) industry and applications requiring clean processing. It efficiently removes metallic or low-E coatings from the edge of glass panes while containing all ablation particles, preparing them perfectly for the application of butyl sealant.
Dust-Free Technology:Integrated high-efficiency dust extraction system with strategically positioned capture nozzles removes 99% of ablated coating particles at the source, preventing recontamination and ensuring a clean workshop.
Vertical Design:Saves floor space and is ideal for handling large, heavy glass sheets safely.
Versatility:Handles both rectangular and complex-shaped glass with ease. No need for different tools; simply change the software program.
Intelligent Control:The SYNTEC motion controller and servo system work in harmony to guide the laser head with pinpoint accuracy.
Clean Operation:The dust extraction system operates automatically during processing, maintaining air quality and reducing the need for post-process cleaning.
Complete Solution:From the high-quality JPT laser beam to the integrated dust collection, every component is optimized for seamless, clean performance.
4. Operating Instructions (Summary)
Our dust-free machine is designed for ease of use with clean operation:
1.Setup:Ensure dust extraction system is connected and operational. Load the glass sheet vertically into the machine. The automatic clamping system secures it in place.
2.Programming:Use the SYNTEC control panel to select the pre-programmed shape (rectangle, triangle, curve, etc.) or import your custom DXF file.
3.Parameter Adjustment:Set the laser power, speed, and number of passes based on the coating type (visible on the touch screen).
4.Execution with Dust Collection:Start the machine. The laser head, guided by the OuYa galvanometer and SYNTEC controller, will automatically scan and remove the coating along the programmed path. The dust extraction system activates automatically, capturing particles at the source.
5.Removal:Once the process is complete, the laser and dust extraction stop automatically. Remove the glass. The edge is now ready for washing and butyl application with minimal cleaning required.
5. Precautions & Safety
Safety is paramount when operating laser equipment.
Laser Safety:Never look directly at the laser beam or its reflection. The machine must be operated in a designated safe area.
Dust Extraction Maintenance:Regularly check and clean the dust collection filters and collection drawer according to the maintenance schedule to maintain optimal extraction efficiency.
Protective Equipment:Operators should wear appropriate laser safety goggles when maintenance or close inspection is required.
Ventilation:Even with integrated extraction, ensure adequate room ventilation for optimal air quality.
Cooling:Regularly check the TEYU chiller to ensure the water temperature and level are within the specified range.
Maintenance:Keep the CSDQ field lens and OuYa galvanometer windows clean to maintain optimal laser performance.
Qualified Personnel:Only trained personnel should operate or service the machine.
6. Why Partner with Jinan Baimai Chengcheng?
Experience:Founded in 2003, we are a high-tech enterprise with nearly 20 years of experience in glass processing machinery.
Clean Technology:Our integrated dust extraction solutions ensure a cleaner, safer working environment for your operators.
Certifications:We hold ISO 9001 quality management system certification.
Global Reach:Our equipment is trusted by customers worldwide.
Support:We offer comprehensive technical support, video tutorials, and, if needed, engineer dispatch for installation and training.
Commitment:"Customer First" is our motto. We are committed to providing you with the best equipment and after-sales service.
7. Call to Action
Ready to achieve cleaner, dust-free glass coating removal?
Contact us today for a detailed brochure, a personalized quotation, or to schedule a live demonstration!
Jinan Baimai Chengcheng Machinery Co., Ltd.