Product Details: Multi-Coating Dedicated Horizontal Laser Machine
Manufacturer:Jinan Baimai Chengcheng Machinery Co., Ltd.
Core Strength:High-precision, non-contact, environmentally friendly processing with specialized capability for complex multi-layer and composite coating systems.
1. Why Choose Our Multi-Coating Dedicated Horizontal Laser Machine? (Key Advantages)
Our machine is engineered to set a new standard in coating removal for demanding composite Multi-Coating applications. Here is why our solution stands out in the global market:
Unmatched Configuration (The Heart of the Machine):We utilize a premium mix of international and top-tier domestic brands to ensure reliability and performance.
Composite Multi-Coating Handle:Advanced multi-pulse control and layer-adaptive algorithms enable effective removal of complex coating stacks-including metal-dielectric hybrids, multi-layer functional films, and composite structures with different ablation thresholds.
Superior Precision & Cleanliness:The laser achieves micron-level precision, ensuring complete removal of all composite layers while maintaining glass substrate integrity. This guarantees excellent adhesion for butyl seals.
Non-Contact Processing:Unlike traditional grinding wheels, the laser method eliminates mechanical stress and wear, resulting in zero tooling costs and no physical deformation of the glass.
Layer-Adaptive Control:Intelligent system detects coating composition and automatically adjusts pulse parameters for each layer in the composite stack.
High Efficiency & Automation:Our advanced control system allows for one-step or optimized multi-pass removal of composite Multi-Coating edges, significantly boosting your production throughput.
Environmentally Friendly:As a dry etching process, it produces no chemical waste or water pollution, and the integrated dust extraction system keeps your workshop clean.
2. Premium Component Configuration (Our Competitive Edge)
We believe in transparency and quality. Here is the powerhouse behind our Multi-Coating Dedicated Horizontal Laser Machine:
| Component | Brand | Advantage |
|---|---|---|
| Control System & Servo Drive | SYNTEC | World-renowned for stability, high precision, and smooth motion control. Enhanced with composite Multi-Coating processing algorithms and layer-adaptive control software. |
| Laser Source | JPT | High-quality, stable beam profile with advanced pulse shaping capability for multi-layer coating removal. Excellent electro-optical conversion efficiency and long lifespan. |
| Galvanometer (Scanning Head) | OuYa | High-speed, accurate, and stable scanning performance. The industry standard for reliability in complex processing. |
| F-Theta Lens (Field Lens) | CSDQ | Ensures uniform focus and high-quality beam delivery across the entire working area for consistent composite Multi-Coating removal. |
| Chiller | TEYU | Provides stable temperature control to protect the laser source and ensure 24/7 operation. |
| Touch Screen HMI | Chuangying | User-friendly interface for easy operation, monitoring, and composite Multi-Coating parameter adjustment with layer-by-layer programming. |
| Guide Rail & Ball Screw | High-Precision | Ensures the structural rigidity and positioning accuracy of the machine. |
| General Motor | AIERFA | Robust and reliable performance for auxiliary functions. |
| Reducer | Qijun | Efficient power transmission with low noise. |
| Low Voltage Electricals | LS | Trusted global brand for circuit protection and control. |
| Relays | Schneider | Industry gold standard for electrical safety and durability. |
| Photoelectric Switches | AUTONICS | Precise sensing and detection for automated workflows. |
3. Detailed Product Description
The Multi-Coating Dedicated Horizontal Laser Machine is specifically designed for the insulating glass (IG) industry and applications involving complex multi-layer coating systems. It efficiently removes metallic, dielectric, functional, and composite Multi-Coating stacks from the edge of glass panes, preparing them perfectly for the application of butyl sealant.
Composite Multi-Coating Handle:Advanced laser parameter control enables effective removal of coating stacks with different materials and ablation characteristics. Intelligent algorithms automatically adjust power, frequency, pulse shape, and scanning speed for each layer.
Horizontal Design:Easy to operate and suitable for stable handling of various glass sheet sizes.
Versatility:Handles both rectangular and complex-shaped glass with ease. No need for different tools; simply change the software program for different composite Multi-Coating types.
Layer-Adaptive Intelligence:The SYNTEC controller with specialized composite Multi-Coating software analyzes the coating structure and implements optimal removal strategies-whether single-pass for compatible stacks or multi-pass with layer-specific parameters.
Process Development Support:Pre-programmed libraries for common composite Multi-Coating types, with the ability to develop and save custom layer recipes for proprietary coating systems.
Complete Solution:From the pulse-shaping JPT laser to the high-precision OuYa galvanometer, every component is optimized for seamless composite Multi-Coating removal.
4. Operating Instructions (Summary)
Our Multi-Coating Dedicated Horizontal Laser Machine is designed for ease of use with complex coating systems:
1.Setup:Load the glass sheet onto the machine worktable. The automatic positioning system secures it in place.
2.Composite Multi-Coating Identification:Select the coating type from the composite Multi-Coating process library or input the layer structure manually. The system recommends optimal layer-by-layer parameters.
3.Programming:Use the SYNTEC control panel to select the pre-programmed shape (rectangle, triangle, curve, etc.) or import your custom DXF file.
4.Layer Parameter Adjustment:Review and adjust laser parameters for each layer in the composite stack (power, frequency, pulse shape, passes) based on the coating structure.
5.Execution:Start the machine. The laser head, guided by the OuYa galvanometer and SYNTEC controller, will automatically execute the programmed composite Multi-Coating removal strategy.
6.Completion:Once all layers are completely removed, the laser stops automatically. Remove the glass. The edge is now ready for washing and butyl application with perfect sealant adhesion.
5. Precautions & Safety
Safety is paramount when operating laser equipment, especially for complex composite Multi-Coating processing.
Laser Safety:Never look directly at the laser beam or its reflection. The machine must be operated in a designated safe area.
Process Validation:For new composite Multi-Coating types, perform test runs to verify complete removal without substrate damage.
Protective Equipment:Operators should wear appropriate laser safety goggles when maintenance or close inspection is required.
Ventilation:Ensure the dust extraction system is functioning correctly to remove ablated particles from all layers-composite Multi-Coating may produce mixed particulate requiring efficient extraction.
Cooling:Regularly check the TEYU chiller to ensure the water temperature and level are within the specified range, especially during extended multi-layer processing.
Maintenance:Keep the CSDQ field lens and OuYa galvanometer windows clean to maintain optimal laser performance for precise layer removal.
Qualified Personnel:Only trained personnel should operate or service the machine.
6. Why Partner with Jinan Baimai Chengcheng?
Experience:Founded in 2003, we are a high-tech enterprise with nearly 20 years of experience in glass processing machinery.
Composite Multi-Coating Expertise:Our R&D team specializes in developing processing strategies for complex multi-layer and composite coating systems used in modern high-performance glass products.
Certifications:We hold ISO 9001 quality management system certification.
Global Reach:Our equipment is trusted by customers worldwide for challenging composite Multi-Coating applications.
Support:We offer comprehensive technical support, process development assistance, sample testing, video tutorials, and, if needed, engineer dispatch for installation and training.
Commitment:"Customer First" is our motto. We are committed to providing you with the best equipment and after-sales service.
7. Call to Action
Ready to tackle complex composite Multi-Coating removal with specialized laser technology?
Contact us today for a detailed brochure, a personalized quotation, or to schedule a live demonstration!
Jinan Baimai Chengcheng Machinery Co., Ltd.