Product Details: Multi-Head Horizontal Laser Glass Coating Removal Machine
Manufacturer:Jinan Baimai Chengcheng Machinery Co., Ltd.
Core Strength:High-precision, non-contact, environmentally friendly processing with four-head parallel architecture for maximum productivity.
1. Why Choose Our Multi-Head Horizontal Laser Glass Coating Removal Machine? (Key Advantages)
Our machine is engineered to set a new standard in coating removal with parallel processing capability. Here is why our solution stands out in the global market:
Unmatched Configuration (The Heart of the Machine):We utilize a premium mix of international and top-tier domestic brands to ensure reliability and high-speed performance.
Four-Head Parallel Processing:Four independent laser heads operate simultaneously, effectively quadrupling production output while maintaining a single operator and minimal additional floor space.
Linear Motor Drive Technology:High-precision linear motors provide smooth, frictionless motion with exceptional speed, acceleration, and positioning accuracy-eliminating backlash and reducing maintenance.
Servo-Centering Glass Positioning:Intelligent servo-driven clamping system automatically centers each glass sheet, ensuring consistent positioning across all four processing heads for uniform edge deletion.
Superior Precision & Cleanliness:Each laser head achieves micron-level precision, ensuring clean removal without damaging the glass substrate. This guarantees excellent adhesion for butyl seals.
Non-Contact Processing:Unlike traditional grinding wheels, the laser method eliminates mechanical stress and wear, resulting in zero tooling costs and no physical deformation of the glass.
Coordinated Multi-Head Control:Advanced synchronization ensures all four heads operate in harmony, processing different sections of the glass simultaneously without interference.
Environmentally Friendly:As a dry etching process, it produces no chemical waste or water pollution, and the integrated dust extraction system keeps your workshop clean.
2. Premium Component Configuration (Our Competitive Edge)
We believe in transparency and quality. Here is the powerhouse behind our multi-head machine:
| Component | Brand | Advantage |
|---|---|---|
| Control System | Zhiyuan | Advanced motion control with multi-head synchronization capability. Ensures perfect coordination between four independent laser heads for seamless parallel processing. |
| Laser Source | JPT | High-quality, stable beam profile, long lifespan, and excellent electro-optical conversion efficiency. Four independent laser sources. |
| Galvanometer (Scanning Head) | Han's Scanner | Industry-leading high-speed scanning technology with exceptional accuracy and stability. One per laser head for independent operation. |
| F-Theta Lens (Field Lens) | Huaying | High-quality field lenses ensuring uniform focus and beam delivery across each head's working area. Optimized for consistent performance. |
| Drive System | Linear Motor (High-Precision) | Frictionless linear motor drive for X/Y axis movement-eliminating backlash, reducing maintenance, and enabling high-speed positioning with exceptional accuracy. |
| Glass Positioning | Servo-Driven Centering System | Intelligent servo motors automatically center each glass sheet, ensuring consistent positioning for all four processing heads. |
| Chiller | TEYU | Provides stable temperature control to protect all four laser sources and ensure 24/7 high-speed operation. Enhanced cooling capacity. |
| Touch Screen HMI | Chuangying | User-friendly interface for easy operation, monitoring, and parameter adjustment for all four heads simultaneously or independently. |
| Guide Rail & Ball Screw | High-Precision | Ensures the structural rigidity and positioning accuracy of the machine for auxiliary axes. |
| General Motor | AIERFA | Robust and reliable performance for auxiliary functions. |
| Reducer | Qijun | Efficient power transmission with low noise. |
| Low Voltage Electricals | LS | Trusted global brand for circuit protection and control for multi-head system. |
| Relays | Schneider | Industry gold standard for electrical safety and durability. |
| Photoelectric Switches | AUTONICS | Precise sensing and detection for automated workflows and material handling. |
3. Detailed Product Description
The Multi-Head Horizontal Laser Glass Coating Removal Machine is specifically designed for the insulating glass (IG) industry and high-volume production environments. It efficiently removes metallic or Low-E coatings from the edge of glass panes using four independent laser heads operating in parallel, preparing them perfectly for the application of butyl sealant.
Four-Head Parallel Architecture:Four fully independent laser processing heads operate simultaneously, each covering a different section of the glass edge. This parallel architecture delivers up to 4x the throughput of single-head systems.
Linear Motor Drive Technology:High-precision linear motors provide smooth, friction less motion for the X/Y axes. Benefits include:
(1)Zero backlash for exceptional positioning accuracy.
(2)High acceleration/deceleration for reduced cycle times.
(3)No mechanical wear, reducing maintenance requirements.
(4)Silent operation with minimal vibration.
Servo-Centering Glass Positioning:Intelligent servo-driven clamping system automatically centers each glass sheet, ensuring consistent positioning reference for all four heads. Benefits include:
(1)Repeatable positioning accuracy cycle after cycle.
(2)Accommodates various glass sizes automatically.
(3)Reduces operator intervention and setup time.
Horizontal Design:Easy to operate and suitable for stable handling of various glass sheet sizes with ergonomic access.
Versatility:Handles both rectangular and complex-shaped glass with ease. The four-head system can be programmed to process different sections of complex shapes independently.
Intelligent Control:The Zhiyuan control system with multi-head synchronization capability coordinates all four lasers, galvanometers, and motion axes for seamless parallel operation.
Complete Solution:From the four JPT laser sources to the Han's Scanner galvanometers and Huaying field lenses, every component is optimized for high-throughput multi-head performance.
4. Operating Instructions (Summary)
Our multi-head machine is designed for ease of use with parallel processing:
1.Glass Loading & Centering:Load the glass sheet onto the machine worktable. The servo-driven centering system automatically positions the glass precisely in the center, ensuring consistent reference for all four heads.
2.Programming:Use the Zhiyuan control panel to select the pre-programmed shape or import your custom DXF file. The system automatically divides the processing task among the four heads for optimal efficiency.
3.Parameter Adjustment:Set laser power, speed, and passes for each head independently or apply master settings to all. Parameters can be saved for different product types.
4.Multi-Head Execution:Start the machine. The linear motor drive positions each head precisely. All four laser heads, guided by Han's Scanner galvanometers and synchronized by the Zhiyuan controller, simultaneously scan and remove coatings along their assigned path segments.
5.Completion:Once processing is complete, all lasers stop automatically. Remove the glass. The edge is now ready for washing and butyl application.
5. Precautions & Safety
Safety is paramount when operating laser equipment, especially with multiple heads.
Laser Safety:Never look directly at any of the four laser beams or their reflections. The machine must be operated in a designated safe area with proper interlocks.
Multi-Head Awareness:All four heads may operate simultaneously and independently. Never reach into the working area during operation-any head could be active.
Protective Equipment:Operators should wear appropriate laser safety goggles when maintenance or close inspection is required.
Linear Motor Safety:Linear motors can move rapidly with high acceleration. Ensure all safety guards and light curtains are functional.
Ventilation:Ensure the dust extraction system is functioning correctly to remove ablated particles from all four heads.
Cooling:Regularly check the TEYU chiller to ensure water temperature and level are within specified range for four-laser operation.
Maintenance:Keep all four Huaying field lenses and Han's Scanner galvanometer windows clean to maintain optimal laser performance.
Qualified Personnel:Only trained personnel should operate or service the machine.
6. Why Partner with Jinan Baimai Chengcheng?
Experience:Founded in 2003, we are a high-tech enterprise with nearly 20 years of experience in glass processing machinery.
Multi-Head Expertise:Our engineering team specializes in parallel processing architectures for maximum productivity per square meter of floor space.
Advanced Drive Technology:We integrate linear motor systems for superior speed and precision in multi-head configurations.
Certifications:We hold ISO 9001 quality management system certification.
Global Reach:Our equipment is trusted by customers worldwide for high-volume production.
Support:We offer comprehensive technical support, video tutorials, and, if needed, engineer dispatch for installation and training.
Commitment:"Customer First" is our motto. We are committed to providing you with the best equipment and after-sales service.
7. Call to Action
Ready to quadruple your production capacity with multi-head laser technology?
Contact us today for a detailed brochure, a personalized quotation, or to schedule a live demonstration!
Jinan Baimai Chengcheng Machinery Co., Ltd.