Product Details: Automated Laser Glass Cutting Line
Manufacturer: Jinan Baimai Chengcheng Machinery Co., Ltd. (BMCC)
Core Advantages: Fully automated production line with Bessel beam cutting & cleaving integration, micron-level precision, no chipping or taper, one-step forming-no polishing required.
1. Why Choose Our Automated Laser Glass Cutting Line? (Key Advantages)
Our equipment is designed to redefine industry standards for precision processing of brittle materials. Here's why our solution stands out in the global market:
Unbeatable Configuration (The Heart of the Machine): We integrate high-quality components from top international and domestic brands, ensuring stability and superior performance even under 24/7 continuous operation.
Fully Automated Workflow: The complete production line includes automatic loading systems, precision laser processing stations, and automated sorting and unloading-creating a seamless "glass in, finished product out" manufacturing process.
Superior Cutting Quality: Utilizing Pacos / Huari picosecond lasers paired with custom Bessel cutting heads, we achieve excellent beam quality, forming high-aspect-ratio Bessel beams. Chipping
Precision Cleaving Separation: The Dawei CO₂ laser, combined with a dedicated cleaving head, delivers stable output and uniform heating, ensuring precise separation of product from waste with yields exceeding 99%.
High Efficiency & Automation: The advanced Qianli Intelligent / FSCUT control system manages the entire production line, coordinating material handling and parallel processing. Combined with high-speed, high-precision linear motors, it achieves rapid processing. Cutting a 20mm diameter disc from 2mm thick glass takes
Environmentally Friendly: A purely physical process with no consumables (such as blades or grinding wheels), no cutting fluids, and no chemical pollution-aligned with modern manufacturing environmental concepts.
2. Premium Component Configuration (Our Competitive Advantage)
We believe in transparency and quality. Here are the powerful forces behind our production line:
| Component | Brand | Advantage |
| Control System & Servo Drive | Qianli Intelligent / FSCUT (Baichu) | Leading domestic control system brands, known for high stability, fast response, and deep optimization for automated production line laser processing, ensuring perfect path tracking and line coordination. |
| Cutting Laser Source | Pacos / Huari | Custom-grade picosecond lasers (pulse width |
| Cleaving Laser Source | Dawei | High-quality domestic CO₂ laser, power >70W, with stable and reliable output for fast, uniform cleaving separation in high-volume manufacturing. |
| Cutting Head | Custom Bessel Cutting Head | Exclusively customized beam shaping cutting head that transforms Gaussian beams into Bessel beams, achieving ultra-high-aspect-ratio modification cutting with zero taper and minimal chipping. |
| Cleaving Head | Dedicated Cleaving Head | Optimized for CO₂ laser cleaving processes, ensuring uniform beam coverage along the cutting trajectory for precise thermal stress separation. |
| Motion Stage | Linear Motor | High-speed, high-precision linear motors with optical scale full-closed loop drive, acceleration up to 12,000mm/s², ensuring high positioning accuracy for continuous operation. |
| Chiller | TEYU | Provides stable temperature control with ±0.1℃ precision, protecting the laser source and ensuring stable 24/7 operation of the production line. |
| Machine Base | Granite Base | High-rigidity, high-stability granite base with excellent thermal stability, ensuring long-term processing accuracy for the entire production line. |
| Vision Positioning System | Keyence / Hikvision | High-resolution CCD (11 million pixels) for precise Mark point identification, achieving positioning accuracy of 0.003mm in automated production. |
| Guides & Ball Screws | HIWIN / PMI | High-precision ground ball screws ensure the machine's structural rigidity and high positioning accuracy for continuous operation. |
| Low Voltage Electricals | LS / Schneider Electric | Trusted global brands for circuit protection and control, ensuring electrical system safety for the complete production line. |
| Photoelectric Switches | AUTONICS | Precise sensing and detection for automated workflows throughout the production line. |
| Automated Handling System | BMCC Custom Design | Integrated automatic loading, positioning, and unloading systems for seamless material flow and continuous production. |
3. Detailed Product Description
The Automated Laser Glass Cutting Line integrates both cutting and cleaving functions into a fully automated production line. It employs Pacos / Huari picosecond lasers and custom Bessel cutting heads, utilizing Bessel beam filamentation cutting technology, combined with a Dawei CO₂ laser and dedicated cleaving head for thermal stress cleaving. The complete line includes automatic loading systems, precision processing stations, and automated sorting and unloading for continuous, high-volume manufacturing.
Core Technology: The equipment uses a picosecond laser, with the beam shaped by a custom Bessel cutting head into a Bessel beam. This beam type features an extremely high aspect ratio and self-healing properties, allowing it to form a vertical, uniform modification layer inside the glass without damaging the material surface. Subsequently, the Dawei CO₂ laser, through its dedicated cleaving head, uniformly heats along the modification line, utilizing thermal expansion and contraction principles to precisely separate the product from the waste material along the modified layer.
Automated Production Line Design: The complete line features integrated material handling systems that automatically feed glass substrates, position them for processing, and sort finished products and waste material. This creates a true "load and forget" manufacturing workflow that minimizes manual intervention and maximizes throughput.
Cutting Quality Advantages: Bessel beam cutting technology overcomes the short depth-of-focus limitation of traditional Gaussian beams, enabling single-pass cutting of thick glass with zero taper and no chipping. Cut edges require no subsequent grinding or polishing, significantly simplifying the process flow in automated production.
Versatility: Easily handles complex shapes such as circles, squares, and irregular forms, supporting glass thicknesses from 0.1mm to 15mm. No tool changes required-simply modify the software program for different production runs.
Intelligent Line Control: The Qianli Intelligent / FSCUT control system manages the entire production line, coordinating material flow, processing parameters, and quality control with micron-level accuracy. Our independently developed line management software offers simple production scheduling and is easy to learn and use, supporting multiple file format imports and batch processing.
Complete Solution: From the high-quality Pacos / Huari laser source and custom Bessel cutting head to the high-precision motion platform and automated material handling systems, every component is precisely calculated and optimally matched to ensure seamless performance and excellent processing results in continuous production.
4. Operating Instructions (Summary)
Our automated production line is designed for industrial-scale manufacturing with minimal operator intervention:
1.Batch Setup: Load glass substrates into the automatic feeding system. The production line can be configured for continuous operation with batch processing of multiple glass sizes and shapes.
2.Programming & Production Scheduling: Use the Qianli Intelligent / FSCUT control panel to import cutting pattern files (e.g., DXF) and set production parameters for the entire batch. The vision system automatically recognizes glass positions and preset Mark points as materials enter the processing station.
3.Parameter Management: Set picosecond laser power, frequency, CO₂ laser power, cutting speed, and other parameters on the touchscreen based on glass type and thickness. The system supports recipe saving and recall for different production runs.
4.Automated Execution: Start the production line. The automatic feeding system positions glass substrates for processing. The Bessel cutting head guides the picosecond laser for internal modification cutting, followed by the dedicated cleaving head guiding the CO₂ laser for thermal stress separation. The entire process runs continuously with automatic material flow.
5.Automated Sorting & Unloading: Once processing is complete, the integrated sorting system automatically separates finished products from waste material and organizes them for packaging or next-stage processing.
5. Precautions and Safety
Safety is paramount when operating laser equipment in an automated production environment.
Laser Safety: This equipment is a Class 4 laser product. Never open the protective enclosure or look directly at the laser beam or its reflections while the line is running. The production area must be equipped with dedicated laser safety barriers and interlocks.
Protective Equipment: Operators and maintenance personnel must wear appropriate laser safety goggles matching the laser wavelength during setup, inspection, or maintenance.
Ventilation: Ensure the dust extraction system is functioning correctly to remove glass particles generated during continuous processing, protecting operator health and keeping optical components clean.
Cooling: Regularly check the TEYU chiller to ensure water temperature and level are within specified limits, preventing laser source damage from overheating during extended production runs.
Maintenance: Keep the Bessel cutting head and cleaving head windows clean to prevent dust contamination which can cause lens heating/damage or attenuation of laser energy. Regularly check alignment of optical paths and automated handling systems.
Qualified Personnel: Only trained and qualified personnel should operate or perform maintenance on the automated production line.
6. Why Choose Jinan Baimai Chengcheng?
Experience: Founded in 2003, we are a high-tech enterprise with nearly 20 years of experience in glass processing machinery, giving us deep insight into industry challenges and production requirements.
Certification: We hold ISO 9001 quality management system certification, and our products comply with CE standards.
Global Reach: Our equipment is trusted by customers worldwide, proving its quality and reliability in high-volume production environments.
Complete Line Solutions: We provide fully integrated automated production lines tailored to your specific manufacturing needs, from material handling to final sorting.
Support: We offer comprehensive pre-sales technical support, video tutorials, remote diagnostics, and on-site engineer installation and training services for complete production line integration.
Commitment: "Customer First" is our motto. We are dedicated to providing you with the most suitable equipment and excellent after-sales service.
7. Call to Action
Ready to transform your glass cutting operation into a fully automated production line? Experience the revolutionary processing method of Bessel beam integrated cutting & cleaving in a continuous manufacturing workflow-no polishing required!
Contact us today for a detailed manual, personalized quotation for a complete production line, or to schedule an on-site sample test!
Jinan Baimai Chengcheng Machinery Co., Ltd.