Product Details: Manual Glass Film Remover
Manufacturer: Jinan Baimai Chengcheng Machinery Co., Ltd.
Core Advantages: High precision, High efficiency, Oversized capacity, Durable and long-lasting.
1. Why Choose Our Manual Film Remover? (Main Advantages)
Our machine is designed to set a new standard in glass edge processing. Here's why our solution stands out in the global market:
Unbeatable Configuration (The Heart of the Machine): We utilize top-tier international brands, including Yaskawa (Japan) servo motors and motion controllers, M-System (Japan) PLC expansion modules, and Weinview (Taiwan) HMI. This ensures reliability and performance under 24/7 continuous operation.
Exceptional Precision & Surface Quality: High-precision film removal is achieved through servo control and linearly adjustable dimensions. It ensures the coating is completely removed while absolutely preventing damage to the glass substrate, providing a flawless bonding surface for subsequent sealing.
Powerful Processing Capability: Can process oversized glass up to 3000×8000mm with thicknesses ranging from 5-45mm, meeting the diverse needs of large-format curtain wall and specialty glass applications.
Intelligent Grinding Wheel Control: The grinding wheel motor speed is infinitely adjustable from 0-3000 RPM, adapting to coatings of varying hardness. The grinding wheel feed is automatically controlled by the motor, compensating for wear and preventing contact with the conveyor roller. The grinding wheels can be mechanically dressed, ensuring cleaner and more consistent grinding over a longer lifespan.
High Efficiency & Automation: Achieves removal speeds up to 26 m/min. Both the infeed and outfeed conveyors use synchronous belts for smooth, fast, and wear-resistant transfer. The equipment can automatically synchronize with the production line, saving time and labor.
2. Quality Component Configuration (Our Competitive Advantage)
We believe in transparency and quality. Here is the power behind our machine:
| No. | Component | Brand | Origin | Advantage |
|---|---|---|---|---|
| 1 | Servo Motor | Yaskawa | Japan | Globally renowned brand. Fast response, high positioning accuracy, ensuring stable and reliable machine operation. |
| 2 | Grinding Wheel Motor | Yaskawa | Japan | High-performance Yaskawa motor. Stable speed, high torque, suitable for prolonged grinding of various coating hardness levels. |
| 3 | HMI (Display) | Weinview | Taiwan, China | 10-inch high-color touch screen. User-friendly interface for easy operation, monitoring, and parameter adjustment. |
| 4 | PLC Expansion Module | M-System | Japan | Highly reliable industrial control modules ensuring stability and expandability of the control system. |
| 5 | Gear Reducer | ABA | China | Efficient power transmission, smooth operation, low noise, ensuring precise movement of the grinding head. |
| 6 | Motion Controller | Yaskawa | Japan | World-class motion control core for complex removal paths and high-precision synchronization. |
| 7 | Solenoid Valve | AirTAC | Taiwan, China | Fast response, reliable action, ensuring long life and stability of the pneumatic system. |
| 8 | Photoelectric Sensor | Autonics | Korea | Accurate sensing and detection for automated workflows, ensuring precise glass positioning. |
| 9 | Low Voltage Electricals | CHINT / Delixi | China | Reliable choice for circuit protection and control, ensuring electrical system safety. |
| 10 | Guide Rail / Ball Screw | HIWIN / TBI | Taiwan, China | High-precision linear motion components, ensuring structural rigidity and long-term operational stability. |
| 11 | Grinding Wheel | Customized | China | Formulation optimized for different coatings (LOW-E, double-silver, triple-silver). Strong grinding force, good self-sharpening, long life. |
3. Detailed Product Description
The BMCC Manual Glass Film Remover utilizes high-speed rotating specialized grinding wheels to precisely remove functional coatings from the edges of LOW-E glass. It is a critical pre-treatment machine for ensuring the ultimate sealing quality of insulating glass units.
Superior Coating Handling Capability: Optimized specifically for complex coatings like temperable LOW-E, double-silver, and triple-silver, ensuring complete removal of various high-hardness, high-adhesion functional layers.
Oversized Processing Capacity: Capable of processing glass up to 3000×8000mm with thicknesses of 5-45mm, meeting the processing needs of large-format curtain walls, display cases, and other specialty glass applications.
Intelligent Control & Automatic Centering: Controlled by Yaskawa motion controllers and servo systems for precise movement of the grinding head along the glass edge. Automatically identifies glass size, processes large and small pieces in one cycle, and allows adjustable overlap width to eliminate residual coating.
Multi-Pass Removal Function: Supports multi-pass removal cycles based on process requirements, ensuring a more thorough and cleaner result, especially beneficial for high-end insulating glass with stringent sealing demands.
Complete Process Solution: From stable glass transfer (via synchronous belts) and precise centering to efficient grinding and immediate dust collection, every step is carefully optimized for seamless automated production.
4. Operating Instructions (Summary)
Our machine is designed for ease of use:
1.Loading & Transfer: Place the glass onto the infeed conveyor. The synchronous belt system smoothly transfers it into the main unit.
2.Automatic Positioning: Photoelectric sensors detect the glass, and the automatic centering system precisely squares and clamps it.
3.Parameter Setting/Calling: The operator selects or inputs parameters (glass size, removal width, number of passes, etc.) on the Weinview HMI or recalls a pre-stored recipe. Multi-pass removal can be set for a more thorough result.
4.Automatic Execution: Start the machine. The grinding head, driven by Yaskawa servo motors, moves to the starting point. The grinding wheel lowers and travels along the preset path on the glass edge, removing the coating at high speed. The synchronous dust extraction system collects the dust. Grinding wheel speed can be adjusted automatically/manually based on coating hardness.
5.Completion & Unloading: After all edges are processed (handling both large and small pieces in one cycle), the grinding head retracts, the clamps release, and the glass is transferred out via the synchronous belt conveyor to the next process.
5. Precautions & Safety
Safety is paramount when operating the equipment.
Mechanical Safety: Never insert hands into transmission areas or near the grinding head during operation. Disconnect power and ensure all moving parts have stopped completely before maintenance.
Operating Mode: Manual operation mode is for debugging or maintenance only and should be used by trained professionals to ensure safety.
Protective Equipment: Operators should wear fitted work clothes to avoid loose items being caught. Wearing a dust mask is recommended, especially when cleaning the dust collector container.
Dust Extraction System: Ensure the dust extraction device operates normally in conjunction with the main unit. Regularly clean the collection bin and replace/clean filter elements to maintain efficiency and reduce dust pollution.
Grinding Wheel Maintenance: Regularly check wheel wear. Use the mechanical wheel dressing function to keep the wheel clean and efficient. The automatic motor feed compensates for wear, minimizing manual adjustments.
Electrical Safety: Only qualified personnel should open the electrical cabinet. Ensure the machine is properly grounded.
Routine Maintenance: Lubricate linear guides, ball screws, and other moving parts regularly according to the manual.
Qualified Personnel: Only trained personnel should operate or maintain the machine.
6. Why Partner with Jinan Baimai Chengcheng Machinery?
Experience: Founded in 2003, we are a national high-tech enterprise with nearly 20 years of experience in R&D and manufacturing of glass processing machinery.
Certification: We hold ISO 9001 quality management system certification, and our products meet CE standards.
Customer Network: Our equipment serves thousands of glass processing enterprises domestically and internationally, renowned for stability and durability.
Customization Capability: We can customize oversized models (e.g., 3000×8000mm) and special configurations based on customer requirements.
Support: We offer comprehensive technical support, including remote video guidance, on-site installation and commissioning services, and regular customer follow-ups.
Commitment: "Customer First" is our motto. We are dedicated to providing you with the most suitable equipment and excellent after-sales service.
Call to Action
Ready to upgrade your LOW-E glass production line and ensure the ultimate sealing quality for your oversized insulating glass units?
Contact us today for a detailed product catalog, personalized factory-direct quote, or to schedule an on-site demonstration!
Jinan Baimai Chengcheng Machinery Co., Ltd.