1.Unmatched Configuration: Premium mix of international and top domestic brands ensures reliability.
2.Efficient Filling & Pressing: Digitally controlled pressing thickness, servo-driven plate press - high speed and accuracy.
3.Energy Saving & Eco-Friendly: Water tank auto-refill and heating; VFD on fan reduces frequency to 15Hz when no glass passes, saving 17.8 kWh per hour.
4.Full Automation: Inovance PLC + Weinview HMI automatically measures glass and spacer thickness - no manual input; optional coating detection for Low-E glass.
5.Robust Construction: Washing tank, mounting plates, chains made of 304 stainless steel; heavy-duty conveying rollers prevent small glass jamming.
Premium Component Configuration
| Component | Brand | Advantage |
| PLC & Expansion Module | Inovance | Stable, precise logic control |
| VFD | Inovance | 6 brush motors individually controlled |
| Servo Motor | Inovance | Fast response, positioning ≤±0.1mm |
| Circuit Breaker/Contactor | LS (Korea) | Reliable circuit protection |
| Relay/Proximity Switch | Schneider (France) | Industry gold standard for durability |
| Photoelectric Switch | Phoenix (Korea) | Accurate sensing for automation |
| Solenoid Valve | AirTAC (Taiwan) | Stable pneumatic control, long life |
| HMI | Weinview (Taiwan) | User friendly interface, easy parameter adj. |
| Washing Tank / Air Knife | 304SS / Custom | Corrosion resistant; airflow 15380mm³/s |
| High Pressure Centrifugal Fan | Domestic top | 18.5kW energy saving, |
| Conveyor Motor | Dabang | Heavy duty chain drive, 0-45m/min |
Detailed Product Description
This automatic gas filling line is designed specifically for efficient gas filling and laminating of insulating glass.
1.Loading Section
● Optional coating detection automatically identifies most Low-E glass without parameter adjustment.
● Equipped with height and thickness measurement to ensure accurate brush/air knife gap adjustment.
● Maintenance ladder for easy access to washing section.
2.Washing Section
● 3 pairs of LOW-E brushes (3 front, 3 rear), 3 spray pipes + PVC nozzles, 2 circulating pumps, 1 tank (with water heating).
● 6 brush motors with 6 VFDs - stable for coated glass.
● Servo-driven brush/air knife gap adjustment (glass thickness 5-40mm).
● High-density heavy-duty rollers prevent small glass jamming and provide sufficient power for large glass.
● Washing tank, mounting plates, chains: 304 stainless steel; universal nozzles easy to clean.
● Baffle before drying section & water shield after air knife - avoid stains.
● Air knife: large-volume streamlined duct, flow 15380mm³/s.
● Drying section sound-insulated; high-pressure centrifugal silent fan (18.5kW, VFD start, auto frequency reduction to 15Hz when no glass).
● Butterfly valve + inlet filter on air duct; fan with heating.
● Auto water refill for tank.
3.Conveying Section (after washing, before spacer loading)
● Back-up beam automatically adjusts height to prevent scratches.
● Heavy-duty high-density mechanical structure ensures small glass won't fall and large glass has sufficient power.
4.Spacer Loading Section
● Open structure with internal stairs and inspection light bar for backside glass cleaning check.
● Front lifting table for safe and convenient loading of large spacers.
● System pause/start button to handle abnormal glass.
● Automatic measurement of glass and spacer thickness - no manual intervention, avoiding input errors.
5.Laminating & Gas Filling Section
● Max glass size: 2500×4000mm, min glass size: 260×400mm, max IGU thickness: 70mm.
● Inner positioning: servo motor + potentiometer + flexible positioning - no misalignment.
● Gas filling: chamber-partitioned + air-curtain bottom filling, concentration ≥90%, auto open/close filling ports based on glass length - saves gas significantly.
● Plate pressing: servo motor driven, digital thickness control - fast & accurate.
● Double-layer design for front/rear pressing plates, flatness adjustable.
● Supports double-glass, triple-glass with two cavities, quadruple-glass with three cavities; includes bottom edge three-side overhang laminating function.
● Gas filling screen with on/off switch - no need to manually operate rear valve.
6.Conveying Section (after pressing)
● Heavy-duty mechanical structure, chain conveyor.
● Multi-cavity laminated glass can receive secondary spacer on this section.
● Can be connected to an automatic sealant dispenser (optional) for inline sealing.
Operating Instructions (Summary)
1.Load: Place glass vertically on loading section - automatic thickness/height measurement; optional coating detection identifies Low-E glass.
2.Wash: Glass passes through washing section; brushes/air knife adapt to thickness; 3 pairs of rollers remove dirt; hot air drying.
3.Load spacer: Manually place aluminum spacer (or automatic loading); system automatically measures spacer thickness.
4.Laminate & fill: Automatic inner positioning; chamber + air-curtain filling to ≥90% concentration; then plate pressing.
5.Unload: Conveyed to unloading section - finished unit ready for optional sealing.
Safety Precautions
● Do not reach into washing or pressing areas during operation.
● Operators must wear protective gloves and goggles.
● Regularly clean air knife filters and water tank.
● Ensure ventilation when using inert gas (e.g., argon) for filling.
● Only trained personnel may operate or service the machine.
Why Partner with Jinan Baimai Chengcheng?
● Experience: Founded in 2003, provincial high-tech & "Specialized and Sophisticated" enterprise.
● Certification: ISO 9001 quality management.
● Global Reach: Equipment trusted by customers worldwide.
● Support: Technical training, phone guidance, remote control, on-site service.
● Commitment: "Everything for our customers".
Call to Action
Ready to revolutionize your insulating glass gas filling & laminating process?
Contact us today for a detailed brochure, personalized quotation, or live demonstration!
Jinan Baimai Chengcheng Machinery Co., Ltd.