As a Jinan-based equipment manufacturer, BMCC focuses on practical solutions for domestic glass processors. This production line integrates glass washing, spacer/blind assembly, laminating, inert gas filling, and pressing. It handles glass sizes from 400×500mm up to 2000×2500mm with a maximum unit thickness of 85mm. Servo-driven and intelligently controlled, it replaces manual assembly and boosts efficiency for small-to-medium production lines.

Why Choose Our Blind Production Line? (Key Advantages)
1.Unmatched Configuration: Premium mix of international and top domestic brands ensures reliability.
2.Efficient Filling & Pressing: Digitally controlled pressing thickness, servo-driven plate press - high speed and accuracy.
3.Energy Saving & Eco-Friendly: Water tank auto-refill and heating; VFD on fan reduces frequency to 15Hz when no glass passes, saving 17.8 kWh per hour.
4.Full Automation: Inovance PLC + Weinview HMI automatically measures glass and spacer thickness - no manual input needed.
5.Robust Construction: Washing tank, mounting plates, chains made of 304 stainless steel; heavy-duty conveying rollers prevent small glass jamming.

Premium Component Configuration

Component	Brand	Advantage
PLC & Expansion Module	Inovance	Stable, precise logic control
VFD	Inovance	6 brush motors individually controlled
Servo Motor	Inovance	Fast response, positioning ≤±0.1mm
Circuit Breaker/Contactor	LS (Korea)	Reliable circuit protection
Relay/Proximity Switch	Schneider (France)	Industry gold standard for durability
Photoelectric Switch	Phoenix (Korea)	Accurate sensing for automation
Solenoid Valve	AirTAC (Taiwan)	Stable pneumatic control, long life
HMI	Weinview (Taiwan)	User friendly interface, easy parameter adj.
Washing Tank / Air Knife	304SS / Custom	Corrosion resistant; airflow 15380mm³/s
High Pressure Centrifugal Fan	Domestic top	18.5kW energy saving,
Conveyor Motor	Dabang	Heavy duty chain drive, 0-45m/min

Note: Key components and certain configurations listed above can be customized according to customer requirements (e.g., different brands, higher power, or special functions).

Detailed Product Description
Designed specifically for built-blind insulating glass, this line seamlessly connects washing to laminating & gas filling.
1.Loading Section
● Glass thickness measurement automatically adjusts brush/air knife gap.
● Maintenance ladder for easy access to washing section.
2.Washing Section
● 3 pairs of LOW-E brushes (3 front, 3 rear), 3 spray pipes, 2 circulating pumps, 1 tank (with water heating).
● 6 brush motors with 6 VFDs - stable for coated glass.
● Servo-driven brush/air knife gap adjustment (3-30mm glass).
● High-density heavy-duty rollers prevent small glass jamming.
● Washing tank, mounting plates, chains: 304 stainless steel; universal nozzles easy to clean.
● Baffle before drying section & water shield after air knife - avoid stains.
● Air knife: large-volume streamlined duct, flow 15380mm³/s.
● Drying section sound-insulated; high-pressure centrifugal silent fan (18.5kW, VFD start, auto frequency reduction to 15Hz when no glass).
● Butterfly valve + inlet filter on air duct; fan with heating.
● Auto water refill for tank.
3.Spacer & Blind Loading Section
● Open structure with internal stairs and inspection light bar for backside glass cleaning check.
● System pause/start button to handle abnormal glass.
4.Laminating & Gas Filling Section
● Max glass 2000×2500mm, min 400×500mm, max unit thickness 85mm.
● Inner positioning: servo motor + potentiometer + flexible positioning - no misalignment.
● Chamber-partitioned + air-curtain bottom filling, concentration ≥90%, auto open/close filling ports based on glass length.
● Plate pressing by servo motor, digital thickness control - fast & accurate.
● Double-layer design for front/rear pressing plates, flatness adjustable.
● Supports double-glass and triple-glass with two cavities.
● Gas filling screen with on/off switch - no need to manually operate rear valve.
5.Conveying Section
● Heavy-duty mechanical structure, chain conveyor.
● Multi-cavity laminated glass can receive secondary spacer or inspection on this section.

Operating Instructions (Summary)
1.Load: Place glass vertically on loading section - automatic thickness measurement.
2.Wash: Glass passes through washing section; brushes/air knife adapt to thickness.
3.Load spacer/blind: Manually place aluminum spacer and built-in blind (or automatic positioning).
4.Laminate & Fill: System automatically measures glass and spacer thickness; servo inner positioning; chamber filling to ≥90% concentration; then plate pressing.
5.Unload: Conveyed to unloading section - finished unit ready for optional sealing.

Safety Precautions
● Do not reach into washing or pressing areas during operation.
● Operators must wear protective gloves and goggles.
● Regularly clean air knife filters and water tank.
● Ensure ventilation when using inert gas for filling.
● Only trained personnel may operate or service the machine.

Why Partner with Jinan Baimai Chengcheng?
● Experience: Founded in 2003, provincial high-tech & "Specialized and Sophisticated" enterprise.
● Certification: ISO 9001 quality management.
● Global Reach: Equipment trusted by customers worldwide.
● Support: Technical training, phone guidance, remote control, on-site service.
● Commitment: "Everything for our customers".

Call to Action
Ready to revolutionize your built-blind insulating glass production?
Contact us today for a detailed brochure, personalized quotation, or live demonstration!
Jinan Baimai Chengcheng Machinery Co., Ltd.