Product Details: Dual-Station Horizontal Laser Glass Coating Removal Machine
Manufacturer:Jinan Baimai chengcheng Machinery Co., Ltd.
Core Strength:High-precision, non-contact, environmentally friendly processing with dual independent workstations for maximum productivity.
1. Why Choose Our Dual-Station Horizontal Laser Glass Coating Removal Machine? (Key Advantages)
Our machine is engineered to set a new standard in coating removal with parallel processing capability. Here is why our solution stands out in the global market:
Unmatched Configuration (The Heart of the Machine):We utilize a premium mix of international and top-tier domestic brands to ensure reliability and performance.
Dual Independent Workstations:Two fully independent processing stations operate simultaneously, effectively doubling production output while requiring only one operator and minimal additional floor space.
Superior Precision & Cleanliness:The laser achieves micron-level precision, ensuring a clean removal without damaging the glass substrate. This guarantees excellent adhesion for butyl seals.
Non-Contact Processing:Unlike traditional grinding wheels, the laser method eliminates mechanical stress and wear, resulting in zero tooling costs and no physical deformation of the glass.
High Efficiency & Automation:Independent control systems for each station allow flexible operation-process different glass sizes or shapes simultaneously, or use one station while maintaining the other.
Environmentally Friendly:As a dry etching process, it produces no chemical waste or water pollution, and the integrated dust extraction system keeps your workshop clean.
2. Premium Component Configuration (Our Competitive Edge)
We believe in transparency and quality. Here is the powerhouse behind our dual-station machine:
| Component | Brand | Advantage |
|---|---|---|
| Control System & Servo Drive | SYNTEC | World-renowned for stability, high precision, and smooth motion control. Dual-channel control enables independent operation of both workstations. |
| Laser Source | JPT | High-quality, stable beam profile, long lifespan, and excellent electro-optical conversion efficiency. Dual laser configuration available. |
| Galvanometer (Scanning Head) | OuYa | High-speed, accurate, and stable scanning performance. The industry standard for reliability. |
| F-Theta Lens (Field Lens) | CSDQ | Ensures uniform focus and high-quality beam delivery across the entire working area. |
| Chiller | TEYU | Provides stable temperature control to protect the laser sources and ensure 24/7 operation. Enhanced cooling capacity for dual lasers. |
| Touch Screen HMI | Chuangying | User-friendly interface for easy operation, monitoring, and parameter adjustment for both stations simultaneously. |
| Guide Rail & Ball Screw | High-Precision | Ensures the structural rigidity and positioning accuracy of both workstations. |
| General Motor | AIERFA | Robust and reliable performance for auxiliary functions. |
| Reducer | Qijun | Efficient power transmission with low noise. |
| Low Voltage Electricals | LS | Trusted global brand for circuit protection and control for dual systems. |
| Relays | Schneider | Industry gold standard for electrical safety and durability. |
| Photoelectric Switches | AUTONICS | Precise sensing and detection for automated workflows in both stations. |
3. Detailed Product Description
The Dual-Station Horizontal Laser Glass Coating Removal Machine is specifically designed for the insulating glass (IG) industry and high-volume production environments. It efficiently removes metallic or low-E coatings from the edge of glass panes using two independent processing stations, preparing them perfectly for the application of butyl sealant.
Dual-Station Design:Two fully independent workstations operate simultaneously, doubling production output while sharing common infrastructure for cost efficiency.
Independent Control:Each station can process different glass sizes, shapes, or coating types simultaneously, offering maximum production flexibility.
Horizontal Design:Easy to operate and suitable for stable handling of various glass sheet sizes with ergonomic access to both stations.
Versatility:Handles both rectangular and complex-shaped glass with ease. No need for different tools; simply change the software program for each station.
Intelligent Control:The SYNTEC motion controller with dual-channel capability guides each laser head independently with pinpoint accuracy.
Space Efficiency:Dual stations in a single footprint require only 60% more space than a single-station machine while delivering 100% more output.
Complete Solution:From the high-quality JPT laser beams to the OuYa galvanometer scanning, every component is optimized for seamless dual-station performance.
4. Operating Instructions (Summary)
Our dual-station machine is designed for ease of use with parallel processing:
1.Setup:Load glass sheets onto both workstations simultaneously or sequentially. The automatic positioning system secures each sheet in place independently.
2.Programming:Use the SYNTEC control panel to select pre-programmed shapes or import custom DXF files for each station independently. Different programs can run on each station.
3.Parameter Adjustment:Set laser power, speed, and number of passes for each station based on coating type (visible on the touch screen with dual displays).
4.Independent or Synchronized Execution:Start both stations together or independently. The laser heads, guided by OuYa galvanometers and SYNTEC dual-channel controller, automatically scan and remove coatings along programmed paths.
5.Removal:Once processing is complete, lasers stop automatically. Remove glass from both stations. Edges are now ready for washing and butyl application.
5. Precautions & Safety
Safety is paramount when operating laser equipment, especially with dual workstations.
Laser Safety:Never look directly at either laser beam or their reflections. The machine must be operated in a designated safe area with proper interlocks.
Dual Station Awareness:Operators must be aware that both stations may be operating simultaneously. Never reach into an active station.
Protective Equipment:Operators should wear appropriate laser safety goggles when maintenance or close inspection is required.
Ventilation:Ensure the dust extraction system is functioning correctly to remove ablated coating particles from both stations.
Cooling:Regularly check the TEYU chiller to ensure water temperature and level are within specified range for dual-laser operation.
Maintenance:Keep CSDQ field lenses and OuYa galvanometer windows clean on both stations to maintain optimal laser performance.
Qualified Personnel:Only trained personnel should operate or service the machine.
6. Why Partner with Jinan Baimai Chengcheng?
Experience:Founded in 2003, we are a high-tech enterprise with nearly 20 years of experience in glass processing machinery.
Dual-Station Expertise:Our engineering team specializes in multi-station machine design for maximum productivity per square meter of floor space.
Certifications:We hold ISO 9001 quality management system certification.
Global Reach:Our equipment is trusted by customers worldwide for high-volume production.
Support:We offer comprehensive technical support, video tutorials, and, if needed, engineer dispatch for installation and training.
Commitment:"Customer First" is our motto. We are committed to providing you with the best equipment and after-sales service.
7. Call to Action
Ready to double your production capacity with dual-station laser technology?
Contact us today for a detailed brochure, a personalized quotation, or to schedule a live demonstration!
Jinan Baimai Chengcheng Machinery Co., Ltd.