Product Details: Integrated Horizontal Glass Coating Removal and Washing Machine
Manufacturer:Jinan Baimai Chengcheng Machinery Co., Ltd.
Core Strength:High-precision, non-contact, environmentally friendly processing with integrated washing station for complete glass edge preparation.
1. Why Choose Our Integrated Horizontal Glass Coating Removal and Washing Machine? (Key Advantages)
Our machine is engineered to set a new standard in coating removal with complete process integration. Here is why our solution stands out in the global market:
Unmatched Configuration (The Heart of the Machine):We utilize a premium mix of international and top-tier domestic brands to ensure reliability and performance.
Integrated Processing:Combines laser coating removal and high-pressure washing in a single automated workflow-eliminating the need for separate equipment and reducing handling between processes.
Superior Precision & Cleanliness:The laser achieves micron-level precision, ensuring a clean removal without damaging the glass substrate. The integrated washing station then removes any residual particles for perfect butyl adhesion.
Non-Contact Processing:Unlike traditional grinding wheels, the laser method eliminates mechanical stress and wear, resulting in zero tooling costs and no physical deformation of the glass.
High Efficiency & Automation:Our advanced control system allows for one-step removal of both rectangular and complex-shaped edges, with automatic transfer to the washing station.
Space & Labor Savings:One machine, one operator, one footprint-complete edge preparation from coated glass to ready-for-sealing in a single pass.
Environmentally Friendly:As a dry etching process with water-based washing, it produces minimal waste, and the integrated dust extraction system keeps your workshop clean.
2. Premium Component Configuration (Our Competitive Edge)
We believe in transparency and quality. Here is the powerhouse behind our integrated machine:
| Component | Brand | Advantage |
|---|---|---|
| Control System & Servo Drive | SYNTEC | World-renowned for stability, high precision, and smooth motion control. Ensures perfect path tracking and synchronization with washing station. |
| Laser Source | Guoshun | High-quality domestic laser brand with stable beam profile, long lifespan, and excellent electro-optical conversion efficiency. Reliable performance for continuous operation. |
| Galvanometer (Scanning Head) | OuYa | High-speed, accurate, and stable scanning performance. The industry standard for reliability. |
| F-Theta Lens (Field Lens) | CSDQ | Ensures uniform focus and high-quality beam delivery across the entire working area. |
| Chiller | TEYU | Provides stable temperature control to protect the laser source and ensure 24/7 operation. |
| Touch Screen HMI | Chuangying | User-friendly interface for easy operation, monitoring, and parameter adjustment for both removal and washing processes. |
| Guide Rail & Ball Screw | High-Precision | Ensures the structural rigidity and positioning accuracy of the machine. |
| General Motor | AIERFA | Robust and reliable performance for auxiliary functions. |
| Reducer | Qijun | Efficient power transmission with low noise. |
| Low Voltage Electricals | LS | Trusted global brand for circuit protection and control. |
| Relays | Schneider | Industry gold standard for electrical safety and durability. |
| Photoelectric Switches | AUTONICS | Precise sensing and detection for automated workflows. |
| Washing System | Integrated High-Pressure | Removes residual particles after laser processing with adjustable pressure and drying section. |
3. Detailed Product Description
The Integrated Horizontal Glass Coating Removal and Washing Machine is specifically designed for the insulating glass (IG) industry with complete process integration. It efficiently removes metallic or low-E coatings from the edge of glass panes using laser technology, then automatically transfers the glass to an integrated washing station for final cleaning, preparing them perfectly for the application of butyl sealant.
Integrated Two-Station Design:Laser removal station followed by high-pressure washing and drying station in a single machine footprint. Glass moves automatically between stations.
Horizontal Design:Easy to operate and suitable for stable handling of various glass sheet sizes throughout the integrated process.
Versatility:Handles both rectangular and complex-shaped glass with ease. No need for different tools; simply change the software program.
Intelligent Control:The SYNTEC motion controller manages both the laser removal process and the washing cycle, with programmable sequences for different glass types.
Complete Solution:From the reliable Guoshun laser beam to the integrated washing system, every component is optimized for seamless, complete edge preparation.
Process Completion:Glass exits the machine with clean, coating-free edges, ready immediately for butyl application-no secondary handling or separate washing required.
4. Operating Instructions (Summary)
Our integrated machine is designed for ease of use with complete processing:
1.Setup:Load the glass sheet onto the machine worktable at the laser station. The automatic positioning system secures it in place.
2.Programming:Use the SYNTEC control panel to select the pre-programmed shape (rectangle, triangle, curve, etc.) or import your custom DXF file. Set washing parameters (pressure, duration, drying).
3.Parameter Adjustment:Set the laser power, speed, and number of passes based on the coating type (visible on the touch screen).
4.Execution:Start the machine. The laser head, guided by the OuYa galvanometer and SYNTEC controller, automatically scans and removes the coating along the programmed path.
5.Automatic Transfer:After laser processing, the system automatically moves the glass to the washing station for high-pressure cleaning and drying.
6.Completion:Remove the glass from the washing station. The edge is now clean, coating-free, and ready for immediate butyl application-no additional handling required.
5. Precautions & Safety
Safety is paramount when operating laser equipment with integrated washing systems.
Laser Safety:Never look directly at the laser beam or its reflection. The machine must be operated in a designated safe area.
Electrical Safety:The integrated washing system uses water-ensure all electrical connections are properly protected and grounded.
Protective Equipment:Operators should wear appropriate laser safety goggles when maintenance or close inspection is required, and waterproof aprons when servicing the washing system.
Ventilation:Ensure the dust extraction system is functioning correctly to remove any ablated coating particles.
Cooling:Regularly check the TEYU chiller to ensure the water temperature and level are within the specified range.
Washing System Maintenance:Regularly check water filters, nozzles, and drying system. Replace water according to maintenance schedule.
Maintenance:Keep the CSDQ field lens and OuYa galvanometer windows clean to maintain optimal laser performance.
Qualified Personnel:Only trained personnel should operate or service the machine.
6. Why Partner with Jinan Baimai Chengcheng?
Experience:Founded in 2003, we are a high-tech enterprise with nearly 20 years of experience in glass processing machinery.
Integration Expertise:Our engineering team specializes in combining multiple processes into efficient, space-saving integrated solutions.
Certifications:We hold ISO 9001 quality management system certification.
Global Reach:Our equipment is trusted by customers worldwide.
Support:We offer comprehensive technical support, video tutorials, and, if needed, engineer dispatch for installation and training.
Commitment:"Customer First" is our motto. We are committed to providing you with the best equipment and after-sales service.
7. Call to Action
Ready to streamline your glass processing with integrated removal and washing?
Contact us today for a detailed brochure, a personalized quotation, or to schedule a live demonstration!
Jinan Baimai Chengcheng Machinery Co., Ltd.