Product Details: High-Speed Horizontal Laser Glass Coating Removal Machine
Manufacturer:Jinan Baimai Chengcheng Machinery Co., Ltd.
Core Strength:High-precision, non-contact, environmentally friendly processing with industry-leading speed for maximum production efficiency.
1. Why Choose Our High-Speed Horizontal Laser Glass Coating Removal Machine? (Key Advantages)
Our machine is engineered to set a new standard in coating removal speed and efficiency. Here is why our solution stands out in the global market:
Unmatched Configuration (The Heart of the Machine):We utilize a premium mix of international and top-tier domestic brands to ensure reliability and high-speed performance.
Exceptional Processing Speed:Advanced Han's Scanner galvanometer technology combined with optimized motion control delivers the fastest removal rates in its class, significantly reducing cycle times.
Superior Precision & Cleanliness:Even at high speeds, the laser achieves micron-level precision, ensuring clean removal without damaging the glass substrate. This guarantees excellent adhesion for butyl seals.
Non-Contact Processing:Unlike traditional grinding wheels, the laser method eliminates mechanical stress and wear, resulting in zero tooling costs and no physical deformation of the glass.
High-Speed Automation:Our advanced control system allows for rapid one-step removal of both rectangular and complex-shaped edges, dramatically boosting your production throughput.
Environmentally Friendly:As a dry etching process, it produces no chemical waste or water pollution, and the integrated dust extraction system keeps your workshop clean.
2. Premium Component Configuration (Our Competitive Edge)
We believe in transparency and quality. Here is the powerhouse behind our high-speed machine:
| Component | Brand | Advantage |
|---|---|---|
| Control System & Servo Drive | SYNTEC | World-renowned for stability, high precision, and smooth motion control. Optimized for high-speed path tracking. |
| Laser Source | JPT | High-quality, stable beam profile, long lifespan, and excellent electro-optical conversion efficiency. |
| Galvanometer (Scanning Head) | Han's Scanner | Industry-leading high-speed scanning technology with exceptional accuracy and stability. Enables rapid beam positioning for maximum processing speed up to [e.g., 8000mm/s]. |
| F-Theta Lens (Field Lens) | CSDQ | Ensures uniform focus and high-quality beam delivery across the entire working area, even at high scanning speeds. |
| Chiller | TEYU | Provides stable temperature control to protect the laser source and ensure 24/7 high-speed operation. |
| Touch Screen HMI | Chuangying | User-friendly interface for easy operation, monitoring, and parameter adjustment. |
| Guide Rail & Ball Screw | High-Precision | Ensures the structural rigidity and positioning accuracy of the machine during high-speed movement. |
| General Motor | AIERFA | Robust and reliable performance for auxiliary functions. |
| Reducer | Qijun | Efficient power transmission with low noise. |
| Low Voltage Electricals | LS | Trusted global brand for circuit protection and control. |
| Relays | Schneider | Industry gold standard for electrical safety and durability. |
| Photoelectric Switches | AUTONICS | Precise sensing and detection for automated workflows. |
3. Detailed Product Description
The High-Speed Horizontal Laser Glass Coating Removal Machine is specifically designed for the insulating glass (IG) industry with a focus on maximum productivity. It efficiently removes metallic or Low-E coatings from the edge of glass panes at exceptional speeds, preparing them perfectly for the application of butyl sealant.
High-Speed Performance:Featuring advanced Han's Scanner galvanometer technology, our machine delivers rapid beam positioning and scanning for the fastest coating removal rates available.
Horizontal Design:Easy to operate and suitable for stable handling of various glass sheet sizes with ergonomic access.
Versatility:Handles both rectangular and complex-shaped glass with ease at high speeds. No need for different tools; simply change the software program.
Optimized Motion Control:The SYNTEC motion controller and servo system are precisely tuned for high-speed operation, ensuring smooth and accurate path tracking without compromising quality.
Complete Solution:From the high-quality JPT laser beam to the high-speed Han's Scanner galvanometer, every component is optimized for maximum throughput.
4. Operating Instructions (Summary)
Our high-speed machine is designed for ease of use with rapid processing:
1.Setup:Load the glass sheet onto the machine worktable. The automatic positioning system secures it in place.
2.Programming:Use the SYNTEC control panel to select the pre-programmed shape (rectangle, triangle, curve, etc.) or import your custom DXF file.
3.Parameter Adjustment:Set the laser power, speed, and number of passes based on the coating type (visible on the touch screen). The system supports high-speed parameters for maximum throughput.
4.High-Speed Execution:Start the machine. The laser head, guided by the Han's Scanner high-speed galvanometer and SYNTEC controller, will rapidly scan and remove the coating along the programmed path.
5.Removal:Once the process is complete, the laser stops automatically. Remove the glass. The edge is now ready for washing and butyl application.
5. Precautions & Safety
Safety is paramount when operating laser equipment, especially at high speeds.
Laser Safety:Never look directly at the laser beam or its reflection. The machine must be operated in a designated safe area.
High-Speed Operation Awareness:Operators should be aware that the scanning system moves at high speed-never reach into the working area during operation.
Protective Equipment:Operators should wear appropriate laser safety goggles when maintenance or close inspection is required.
Ventilation:Ensure the dust extraction system is functioning correctly to remove any ablated coating particles generated at high speed.
Cooling:Regularly check the TEYU chiller to ensure the water temperature and level are within the specified range, especially during continuous high-speed operation.
Maintenance:Keep the CSDQ field lens and Han's Scanner galvanometer windows clean to maintain optimal high-speed laser performance.
Qualified Personnel:Only trained personnel should operate or service the machine.
6. Why Partner with Jinan Baimai Chengcheng?
Experience:Founded in 2003, we are a high-tech enterprise with nearly 20 years of experience in glass processing machinery.
Speed Leadership:Our partnership with Han's Scanner ensures our machines feature the latest high-speed scanning technology for maximum productivity.
Certifications:We hold ISO 9001 quality management system certification.
Global Reach:Our equipment is trusted by customers worldwide.
Support:We offer comprehensive technical support, video tutorials, and, if needed, engineer dispatch for installation and training.
Commitment:"Customer First" is our motto. We are committed to providing you with the best equipment and after-sales service.
7. Call to Action
Ready to dramatically increase your production speed with high-performance laser technology?
Contact us today for a detailed brochure, a personalized quotation, or to schedule a live demonstration!
Jinan Baimai Chengcheng Machinery Co., Ltd.