Product Details: Multi-Layer Coating Horizontal Laser Glass Coating Removal Machine
Manufacturer:Jinan Baimai Chengcheng Machinery Co., Ltd.
Core Strength:High-precision, non-contact, environmentally friendly processing with specialized capability for multi-layer and complex coating structures.
1. Why Choose Our Multi-Layer Coating Horizontal Laser Glass Coating Removal Machine? (Key Advantages)
Our machine is engineered to set a new standard in coating removal for complex multi-layer applications. Here is why our solution stands out in the global market:
Unmatched Configuration (The Heart of the Machine):We utilize a premium mix of international and top-tier domestic brands to ensure reliability and performance.
Multi-Layer Processing Expertise:Optimized laser parameters and intelligent algorithms enable effective removal of complex coating stacks-including metallic, dielectric, and organic-without damaging the glass substrate.
Superior Precision & Cleanliness:The laser achieves micron-level precision, ensuring complete removal of all coating layers while maintaining glass surface integrity. This guarantees excellent adhesion for butyl seals.
Non-Contact Processing:Unlike traditional grinding wheels, the laser method eliminates mechanical stress and wear, resulting in zero tooling costs and no physical deformation of the glass.
High Efficiency & Automation:Our advanced control system allows for one-step or multi-pass removal strategies for complex multi-layer coatings, significantly boosting your production throughput.
Environmentally Friendly:As a dry etching process, it produces no chemical waste or water pollution, and the integrated dust extraction system keeps your workshop clean.
2. Premium Component Configuration (Our Competitive Edge)
We believe in transparency and quality. Here is the powerhouse behind our multi-layer processing machine:
| Component | Brand | Advantage |
|---|---|---|
| Control System & Servo Drive | SYNTEC | World-renowned for stability, high precision, and smooth motion control. Ensures perfect path tracking with multi-pass optimization algorithms. |
| Laser Source | JPT | High-quality, stable beam profile with exceptional pulse control for multi-layer coating removal. Long lifespan and excellent electro-optical conversion efficiency. |
| Galvanometer (Scanning Head) | OuYa | High-speed, accurate, and stable scanning performance. The industry standard for reliability in complex processing. |
| F-Theta Lens (Field Lens) | CSDQ | Ensures uniform focus and high-quality beam delivery across the entire working area for consistent multi-layer removal. |
| Chiller | TEYU | Provides stable temperature control to protect the laser source and ensure 24/7 operation. |
| Touch Screen HMI | Chuangying | User-friendly interface for easy operation, monitoring, and multi-layer parameter adjustment. |
| Guide Rail & Ball Screw | High-Precision | Ensures the structural rigidity and positioning accuracy of the machine. |
| General Motor | AIERFA | Robust and reliable performance for auxiliary functions. |
| Reducer | Qijun | Efficient power transmission with low noise. |
| Low Voltage Electricals | LS | Trusted global brand for circuit protection and control. |
| Relays | Schneider | Industry gold standard for electrical safety and durability. |
| Photoelectric Switches | AUTONICS | Precise sensing and detection for automated workflows. |
3. Detailed Product Description
The Multi-Layer Coating Horizontal Laser Glass Coating Removal Machine is specifically designed for the insulating glass (IG) industry and applications involving complex coating stacks. It efficiently removes metallic, Low-E, dielectric, and other multi-layer coatings from the edge of glass panes, preparing them perfectly for the application of butyl sealant.
Multi-Layer Processing Technology:Advanced laser parameter control enables effective removal of coating stacks with different ablation thresholds. Intelligent algorithms automatically adjust power, frequency, and scanning speed for each layer.
Horizontal Design:Easy to operate and suitable for stable handling of various glass sheet sizes.
Versatility:Handles both rectangular and complex-shaped glass with ease. No need for different tools; simply change the software program for different coating types.
Intelligent Control:The SYNTEC motion controller and servo system work in harmony to guide the laser head with pinpoint accuracy, with specialized software for multi-layer processing strategies.
Process Flexibility:Choose single-pass removal for compatible multi-layer coatings or multi-pass strategies with different parameters for challenging layer stacks.
Complete Solution:From the high-quality JPT laser beam to the OuYa galvanometer scanning, every component is optimized for seamless multi-layer coating removal.
4. Operating Instructions (Summary)
Our multi-layer processing machine is designed for ease of use with complex coating stacks:
1.Setup:Load the glass sheet onto the machine worktable. The automatic positioning system secures it in place.
2.Coating Identification:Select the coating type from the multi-layer process library or input the layer structure manually. The system recommends optimal parameters.
3.Programming:Use the SYNTEC control panel to select the pre-programmed shape (rectangle, triangle, curve, etc.) or import your custom DXF file.
4.Parameter Adjustment:Review and adjust laser power, speed, and number of passes for each layer based on the coating structure (visible on the touch screen with multi-layer interface).
5.Execution:Start the machine. The laser head, guided by the OuYa galvanometer and SYNTEC controller, will automatically execute the programmed multi-layer removal strategy.
6.Removal:Once all layers are completely removed, the laser stops automatically. Remove the glass. The edge is now ready for washing and butyl application with perfect sealant adhesion.
5. Precautions & Safety
Safety is paramount when operating laser equipment, especially for multi-layer processing.
Laser Safety:Neverlook directly at the laser beam or its reflection. The machine must be operated in a designated safe area.
Process Validation:For new multi-layer coating types, perform test runs to verify complete removal without substrate damage.
Protective Equipment:Operators should wear appropriate laser safety goggles when maintenance or close inspection is required.
Ventilation:Ensure the dust extraction system is functioning correctly to remove ablated particles from all layers.
Cooling:Regularly check the TEYU chiller to ensure the water temperature and level are within the specified range, especially during extended multi-layer processing.
Maintenance:Keep the CSDQ field lens and OuYa galvanometer windows clean to maintain optimal laser performance for precise layer removal.
Qualified Personnel:Only trained personnel should operate or service the machine.
6. Why Partner with Jinan Baimai Chengcheng?
Experience:Founded in 2003, we are a high-tech enterprise with nearly 20 years of experience in glass processing machinery.
Multi-Layer Expertise:Our R&D team has extensive experience in developing processing strategies for complex coating stacks used in modern high-performance glass.
Certifications:We hold ISO 9001 quality management system certification.
Global Reach:Our equipment is trusted by customers worldwide for challenging multi-layer applications.
Support:We offer comprehensive technical support, process development assistance, video tutorials, and, if needed, engineer dispatch for installation and training.
Commitment:"Customer First" is our motto. We are committed to providing you with the best equipment and after-sales service.
7. Call to Action
Ready to tackle complex multi-layer coating removal with precision laser technology?
Contact us today for a detailed brochure, a personalized quotation, or to schedule a live demonstration!
Jinan Baimai Chengcheng Machinery Co., Ltd.