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Products
Automatic Gas Filling Line
BMCC (Jinan BaiMai ChengCheng Machinery) designs automatic gas filling lines for Chinese insulating glass manufacturers. Our cost-effective solutions deliver ≥90% gas filling concentration, 3–10m/min cleaning speed, and handle max glass size 2500×4000mm with ISO certification. Ideal for energy-saving insulating glass, Low-E IGU, triple-glass and quadruple-glass mass production. Contact us for factory-direct pricing and OEM support.
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Product Description
As a Jinan-based equipment manufacturer, BMCC focuses on practical solutions for domestic glass processors. This automatic gas filling line integrates glass washing, spacer assembly, laminating, inert gas filling, and pressing. It stably processes glass from 260×400mm up to 2500×4000mm with a maximum unit thickness of 70mm. Servo-driven and intelligently controlled, it replaces manual laminating and gas filling, significantly boosting production efficiency and filling consistency for large insulating glass units.
Why Choose Our Automatic Gas Filling Line ? (Key Advantages)
1.Unmatched Configuration: Premium mix of international and top domestic brands ensures reliability.
2.Efficient Filling & Pressing: Digitally controlled pressing thickness, servo-driven plate press – high speed and accuracy.
3.Energy Saving & Eco-Friendly: Water tank auto-refill and heating; VFD on fan reduces frequency to 15Hz when no glass passes, saving 17.8 kWh per hour.
4.Full Automation: Inovance PLC + Weinview HMI automatically measures glass and spacer thickness – no manual input; optional coating detection for Low-E glass.
5.Robust Construction: Washing tank, mounting plates, chains made of 304 stainless steel; heavy-duty conveying rollers prevent small glass jamming.
Premium Component Configuration
Note: Key components and certain configurations listed above can be customized according to customer requirements (e.g., different brands, higher power, or special functions).
Detailed Product Description
This automatic gas filling line is designed specifically for efficient gas filling and laminating of insulating glass.
1.Loading Section
● Optional coating detection automatically identifies most Low-E glass without parameter adjustment.
● Equipped with height and thickness measurement to ensure accurate brush/air knife gap adjustment.
● Maintenance ladder for easy access to washing section.
2.Washing Section
● 3 pairs of LOW-E brushes (3 front, 3 rear), 3 spray pipes + PVC nozzles, 2 circulating pumps, 1 tank (with water heating).
● 6 brush motors with 6 VFDs – stable for coated glass.
● Servo-driven brush/air knife gap adjustment (glass thickness 5–40mm).
● High-density heavy-duty rollers prevent small glass jamming and provide sufficient power for large glass.
● Washing tank, mounting plates, chains: 304 stainless steel; universal nozzles easy to clean.
● Baffle before drying section & water shield after air knife – avoid stains.
● Air knife: large-volume streamlined duct, flow 15380mm³/s.
● Drying section sound-insulated; high-pressure centrifugal silent fan (18.5kW, VFD start, auto frequency reduction to 15Hz when no glass).
● Butterfly valve + inlet filter on air duct; fan with heating.
● Auto water refill for tank.
3.Conveying Section (after washing, before spacer loading)
● Back-up beam automatically adjusts height to prevent scratches.
● Heavy-duty high-density mechanical structure ensures small glass won’t fall and large glass has sufficient power.
4.Spacer Loading Section
● Open structure with internal stairs and inspection light bar for backside glass cleaning check.
● Front lifting table for safe and convenient loading of large spacers.
● System pause/start button to handle abnormal glass.
● Automatic measurement of glass and spacer thickness – no manual intervention, avoiding input errors.
5.Laminating & Gas Filling Section
● Max glass size: 2500×4000mm, min glass size: 260×400mm, max IGU thickness: 70mm.
● Inner positioning: servo motor + potentiometer + flexible positioning – no misalignment.
● Gas filling: chamber-partitioned + air-curtain bottom filling, concentration ≥90%, auto open/close filling ports based on glass length – saves gas significantly.
● Plate pressing: servo motor driven, digital thickness control – fast & accurate.
● Double-layer design for front/rear pressing plates, flatness adjustable.
● Supports double-glass, triple-glass with two cavities, quadruple-glass with three cavities; includes bottom edge three-side overhang laminating function.
● Gas filling screen with on/off switch – no need to manually operate rear valve.
6.Conveying Section (after pressing)
● Heavy-duty mechanical structure, chain conveyor.
● Multi-cavity laminated glass can receive secondary spacer on this section.
● Can be connected to an automatic sealant dispenser (optional) for inline sealing.
Operating Instructions (Summary)
1.Load: Place glass vertically on loading section – automatic thickness/height measurement; optional coating detection identifies Low-E glass.
2.Wash: Glass passes through washing section; brushes/air knife adapt to thickness; 3 pairs of rollers remove dirt; hot air drying.
3.Load spacer: Manually place aluminum spacer (or automatic loading); system automatically measures spacer thickness.
4.Laminate & fill: Automatic inner positioning; chamber + air-curtain filling to ≥90% concentration; then plate pressing.
5.Unload: Conveyed to unloading section – finished unit ready for optional sealing.
Safety Precautions
● Do not reach into washing or pressing areas during operation.
● Operators must wear protective gloves and goggles.
● Regularly clean air knife filters and water tank.
● Ensure ventilation when using inert gas (e.g., argon) for filling.
● Only trained personnel may operate or service the machine.
Why Partner with Jinan Baimai Chengcheng?
● Experience: Founded in 2003, provincial high-tech & “Specialized and Sophisticated” enterprise.
● Certification: ISO 9001 quality management.
● Global Reach: Equipment trusted by customers worldwide.
● Support: Technical training, phone guidance, remote control, on-site service.
● Commitment: “Everything for our customers”.
Call to Action
Ready to revolutionize your insulating glass gas filling & laminating process?
Contact us today for a detailed brochure, personalized quotation, or live demonstration!
Jinan Baimai Chengcheng Machinery Co., Ltd.
1.Unmatched Configuration: Premium mix of international and top domestic brands ensures reliability.
2.Efficient Filling & Pressing: Digitally controlled pressing thickness, servo-driven plate press – high speed and accuracy.
3.Energy Saving & Eco-Friendly: Water tank auto-refill and heating; VFD on fan reduces frequency to 15Hz when no glass passes, saving 17.8 kWh per hour.
4.Full Automation: Inovance PLC + Weinview HMI automatically measures glass and spacer thickness – no manual input; optional coating detection for Low-E glass.
5.Robust Construction: Washing tank, mounting plates, chains made of 304 stainless steel; heavy-duty conveying rollers prevent small glass jamming.
Premium Component Configuration
| Component | Brand | Advantage |
| PLC & Expansion Module | Inovance | Stable, precise logic control |
| VFD | Inovance | 6 brush motors individually controlled |
| Servo Motor | Inovance | Fast response, positioning ≤±0.1mm |
| Circuit Breaker/Contactor | LS (Korea) | Reliable circuit protection |
| Relay/Proximity Switch | Schneider (France) | Industry gold standard for durability |
| Photoelectric Switch | Phoenix (Korea) | Accurate sensing for automation |
| Solenoid Valve | AirTAC (Taiwan) | Stable pneumatic control, long life |
| HMI | Weinview (Taiwan) | User friendly interface, easy parameter adj. |
| Washing Tank / Air Knife | 304SS / Custom | Corrosion resistant; airflow 15380mm³/s |
| High Pressure Centrifugal Fan | Domestic top | 18.5kW energy saving, <90dB, with heating |
| Conveyor Motor | Dabang | Heavy duty chain drive, 0–45m/min |
Detailed Product Description
This automatic gas filling line is designed specifically for efficient gas filling and laminating of insulating glass.
1.Loading Section
● Optional coating detection automatically identifies most Low-E glass without parameter adjustment.
● Equipped with height and thickness measurement to ensure accurate brush/air knife gap adjustment.
● Maintenance ladder for easy access to washing section.
2.Washing Section
● 3 pairs of LOW-E brushes (3 front, 3 rear), 3 spray pipes + PVC nozzles, 2 circulating pumps, 1 tank (with water heating).
● 6 brush motors with 6 VFDs – stable for coated glass.
● Servo-driven brush/air knife gap adjustment (glass thickness 5–40mm).
● High-density heavy-duty rollers prevent small glass jamming and provide sufficient power for large glass.
● Washing tank, mounting plates, chains: 304 stainless steel; universal nozzles easy to clean.
● Baffle before drying section & water shield after air knife – avoid stains.
● Air knife: large-volume streamlined duct, flow 15380mm³/s.
● Drying section sound-insulated; high-pressure centrifugal silent fan (18.5kW, VFD start, auto frequency reduction to 15Hz when no glass).
● Butterfly valve + inlet filter on air duct; fan with heating.
● Auto water refill for tank.
3.Conveying Section (after washing, before spacer loading)
● Back-up beam automatically adjusts height to prevent scratches.
● Heavy-duty high-density mechanical structure ensures small glass won’t fall and large glass has sufficient power.
4.Spacer Loading Section
● Open structure with internal stairs and inspection light bar for backside glass cleaning check.
● Front lifting table for safe and convenient loading of large spacers.
● System pause/start button to handle abnormal glass.
● Automatic measurement of glass and spacer thickness – no manual intervention, avoiding input errors.
5.Laminating & Gas Filling Section
● Max glass size: 2500×4000mm, min glass size: 260×400mm, max IGU thickness: 70mm.
● Inner positioning: servo motor + potentiometer + flexible positioning – no misalignment.
● Gas filling: chamber-partitioned + air-curtain bottom filling, concentration ≥90%, auto open/close filling ports based on glass length – saves gas significantly.
● Plate pressing: servo motor driven, digital thickness control – fast & accurate.
● Double-layer design for front/rear pressing plates, flatness adjustable.
● Supports double-glass, triple-glass with two cavities, quadruple-glass with three cavities; includes bottom edge three-side overhang laminating function.
● Gas filling screen with on/off switch – no need to manually operate rear valve.
6.Conveying Section (after pressing)
● Heavy-duty mechanical structure, chain conveyor.
● Multi-cavity laminated glass can receive secondary spacer on this section.
● Can be connected to an automatic sealant dispenser (optional) for inline sealing.
Operating Instructions (Summary)
1.Load: Place glass vertically on loading section – automatic thickness/height measurement; optional coating detection identifies Low-E glass.
2.Wash: Glass passes through washing section; brushes/air knife adapt to thickness; 3 pairs of rollers remove dirt; hot air drying.
3.Load spacer: Manually place aluminum spacer (or automatic loading); system automatically measures spacer thickness.
4.Laminate & fill: Automatic inner positioning; chamber + air-curtain filling to ≥90% concentration; then plate pressing.
5.Unload: Conveyed to unloading section – finished unit ready for optional sealing.
Safety Precautions
● Do not reach into washing or pressing areas during operation.
● Operators must wear protective gloves and goggles.
● Regularly clean air knife filters and water tank.
● Ensure ventilation when using inert gas (e.g., argon) for filling.
● Only trained personnel may operate or service the machine.
Why Partner with Jinan Baimai Chengcheng?
● Experience: Founded in 2003, provincial high-tech & “Specialized and Sophisticated” enterprise.
● Certification: ISO 9001 quality management.
● Global Reach: Equipment trusted by customers worldwide.
● Support: Technical training, phone guidance, remote control, on-site service.
● Commitment: “Everything for our customers”.
Call to Action
Ready to revolutionize your insulating glass gas filling & laminating process?
Contact us today for a detailed brochure, personalized quotation, or live demonstration!
Jinan Baimai Chengcheng Machinery Co., Ltd.
Product Parameter
| Item | Parameter |
| Power Supply | 380V 50Hz |
| Total Power | 35kW |
| Working Air Pressure | 0.6–0.8MPa |
| Max Glass Size | 2500mm × 4000mm |
| Min Glass Size | 260mm × 400mm |
| Max IGU Thickness | 70mm |
| Single Glass Thickness | 5–40mm |
| Washing Speed | 3–10m/min |
| Conveying Speed | 0–45m/min |
| Gas Filling Concentration | ≥90% |
| Sealing Speed (optional) | 0–45m/min |
| Sealing Depth / Width | 5–25mm / 6–27mm |
| Sealant Pressure (optional) | 8–30MPa |
Note: Processing glass dimensions can be customized according to your workshop layout and production requirements. Please consult our sales engineer for details.
Product Feature
● Precision Gas Filling: Chamber-partitioned + air-curtain bottom filling, concentration ≥90%, automatic opening/closing of filling ports based on glass length – saves gas significantly.
● Intelligent Washing: 3 pairs of LOW-E brushes + 3 spray pipes, brush/air knife gap automatically adjusted by servo (glass thickness 5–40mm) for perfect cleaning.
● Stable Laminating: Servo-driven inner positioning and plate pressing, supports double-glass, triple-glass with two cavities, and quadruple-glass with three cavities – no misalignment.
● Applications:
○ Architectural windows & doors – energy-saving insulating glass
○ Curtain walls – large Low-E insulating glass
○ Passive houses – high airtightness gas-filled insulating glass
● Intelligent Washing: 3 pairs of LOW-E brushes + 3 spray pipes, brush/air knife gap automatically adjusted by servo (glass thickness 5–40mm) for perfect cleaning.
● Stable Laminating: Servo-driven inner positioning and plate pressing, supports double-glass, triple-glass with two cavities, and quadruple-glass with three cavities – no misalignment.
● Applications:
○ Architectural windows & doors – energy-saving insulating glass
○ Curtain walls – large Low-E insulating glass
○ Passive houses – high airtightness gas-filled insulating glass
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