Product Details: Customizable Horizontal Laser Glass Coating Removal Machine
Manufacturer:Jinan Baimai Chengcheng Machinery Co., Ltd.
Core Strength:High-precision, non-contact, environmentally friendly processing with flexible customization options including dual-brand laser source selection.
1. Why Choose Our Customizable Horizontal Laser Glass Coating Removal Machine? (Key Advantages)
Our machine is engineered to set a new standard in coating removal with unmatched flexibility. Here is why our solution stands out in the global market:
Unmatched Configuration (The Heart of the Machine):We utilize a premium mix of international and top-tier domestic brands to ensure reliability and performance, with the flexibility to adjust specifications.
Dual Laser Brand Options:Choose between JPT(international quality leader) or Guoshun(high-value domestic brand) laser sources with multiple power levels to match your performance requirements and budget.
Tailored to Your Needs:Unlike one-size-fits-all solutions, our machines are configured to match your specific glass sizes, coating types, production volumes, and budget requirements.
Superior Precision & Cleanliness:The laser achieves micron-level precision, ensuring a clean removal without damaging the glass substrate. This guarantees excellent adhesion for butyl seals.
Non-Contact Processing:Unlike traditional grinding wheels, the laser method eliminates mechanical stress and wear, resulting in zero tooling costs and no physical deformation of the glass.
Scalable Automation:Choose from semi-automatic to fully automatic configurations based on your production requirements and operator skill level.
Environmentally Friendly:As a dry etching process, it produces no chemical waste or water pollution, and the integrated dust extraction system keeps your workshop clean.
2. Premium Component Configuration (Our Competitive Edge)
We believe in transparency and quality. Here is the powerhouse behind our customizable machine:
| Component | Brand | Advantage |
|---|---|---|
| Control System & Servo Drive | SYNTEC | World-renowned for stability, high precision, and smooth motion control. Ensures perfect path tracking. |
| Laser Source | JPT / Guoshun | Dual-brand option: JPT (120W/200W/300W) for international quality; Guoshun (120W/250W) for excellent domestic value. Both offer stable beam profile and long lifespan. |
| Galvanometer (Scanning Head) | OuYa | High-speed, accurate, and stable scanning performance. The industry standard for reliability. |
| F-Theta Lens (Field Lens) | CSDQ | Ensures uniform focus and high-quality beam delivery across the entire working area. |
| Chiller | TEYU | Provides stable temperature control to protect the laser source and ensure 24/7 operation. |
| Touch Screen HMI | Chuangying | User-friendly interface for easy operation, monitoring, and parameter adjustment. |
| Guide Rail & Ball Screw | High-Precision | Ensures the structural rigidity and positioning accuracy of the machine. |
| General Motor | AIERFA | Robust and reliable performance for auxiliary functions. |
| Reducer | Qijun | Efficient power transmission with low noise. |
| Low Voltage Electricals | LS | Trusted global brand for circuit protection and control. |
| Relays | Schneider | Industry gold standard for electrical safety and durability. |
| Photoelectric Switches | AUTONICS | Precise sensing and detection for automated workflows. |
3. Customization Options & Detailed Product Description
The Customizable Horizontal Laser Glass Coating Removal Machine is specifically designed for the insulating glass (IG) industry with flexible configuration options. It efficiently removes metallic or low-E coatings from the edge of glass panes, preparing them perfectly for the application of butyl sealant.
Available Customization Options:
| Customization Area | Options Available |
|---|---|
| Laser Source | JPT: 120W / 200W / 300W fiber laser Guoshun: 120W / 250W fiber laser |
| Working Area | From 1000mm x 1500mm to 2000mm x 3000mm or larger, tailored to your glass sizes |
| Automation Level | Semi-automatic / Fully automatic / Inline integration ready |
| Glass Thickness | Standard 3-12mm, or customized for thin (0.5-6mm) or thick (up to 40mm) applications |
| Software Features | Basic operation / Advanced path planning / Vision system integration / MES connectivity |
| Dust Extraction | Standard or high-efficiency HEPA filtration systems |
4. Operating Instructions (Summary)
Our customizable machine is designed for ease of use with flexible operation:
1.Setup:Load the glass sheet onto the machine worktable. The automatic positioning system (customized for your glass sizes) secures it in place.
2.Programming:Use the SYNTEC control panel to select the pre-programmed shape (rectangle, triangle, curve, etc.) or import your custom DXF file.
3.Parameter Adjustment:Set the laser power, speed, and number of passes based on the coating type and selected laser source (visible on the touch screen). Parameters can be saved for different product types.
4.Execution:Start the machine. The laser head, guided by the OuYa galvanometer and SYNTEC controller, will automatically scan and remove the coating along the programmed path.
5.Removal:Once the process is complete, the laser stops automatically. Remove the glass. The edge is now ready for washing and butyl application.
5. Precautions & Safety
Safety is paramount when operating laser equipment.
Laser Safety:Never look directly at the laser beam or its reflection. The machine must be operated in a designated safe area.
Laser Source Specifics:Operators should be familiar with the specific safety requirements of the installed laser source (JPT or Guoshun).
Protective Equipment:Operators should wear appropriate laser safety goggles when maintenance or close inspection is required.
Ventilation:Ensure the dust extraction system is functioning correctly to remove any ablated coating particles.
Cooling:Regularly check the TEYU chiller to ensure the water temperature and level are within the specified range.
Maintenance:Keep the CSDQ field lens and OuYa galvanometer windows clean to maintain optimal laser performance.
Custom Configuration Awareness:Operators should be familiar with the specific features and options of their customized machine.
Qualified Personnel:Only trained personnel should operate or service the machine.
6. Why Partner with Jinan Baimai Chengcheng?
Experience:Founded in 2003, we are a high-tech enterprise with nearly 20 years of experience in glass processing machinery.
Dual-Source Laser Options:We offer both premium JPT and value-oriented Guoshun laser sources, giving you the flexibility to choose the right balance of performance and cost.
Customization Expertise:Our engineering team works closely with customers to develop tailored solutions for unique applications.
Certifications:We hold ISO 9001 quality management system certification.
Global Reach:Our equipment is trusted by customers worldwide.
Support:We offer comprehensive technical support, video tutorials, and, if needed, engineer dispatch for installation and training.
Commitment:"Customer First" is our motto. We are committed to providing you with the best equipment and after-sales service.
7. Call to Action
Ready to get a laser coating removal solution tailored exactly to your needs with your choice of laser source?
Contact us today to discuss your requirements and receive a personalized quotation!
Jinan Baimai Chengcheng Machinery Co., Ltd.