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Fully Automatic Sealant Dispensing
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2540 Fully Automatic Sealant Dispensing Machine
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2540 Fully Automatic Sealant Dispensing Machine
BMCC (Jinan Bai Mai Cheng Cheng Machinery) designs the 2540 fully automatic sealant dispensing machine for Chinese insulating glass manufacturers. This machine features Yaskawa servo control and SMC pneumatic components, delivering sealing speed 0–45m/min, sealing depth 5–25mm, width 6–27mm, and handling max glass size 2500×4000mm with ISO certification. Ideal for double glass, triple glass, and quadruple glass IGU mass sealing, including shaped glass and three side overhang glass. Contact us for factory-direct pricing and OEM support.
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Product Description
As a Jinan-based equipment manufacturer, BMCC focuses on practical solutions for domestic glass processors. This 2540 fully automatic sealant dispensing machine integrates secondary positioning, servo dual-line dispensing, intelligent corner control, and shaped glass sealing. It stably processes glass from 260×400mm up to 2500×4000mm with a maximum unit thickness of 70mm. Using Yaskawa motion controller and self-developed software, and featuring a two-big-section four-small-section structure (each big section stores two pieces of glass under 1700mm), it significantly improves efficiency and seal quality for large glass panels.
Why Choose Our 2540 Fully Automatic Sealant Dispensing Machine ? (Key Advantages)
1.Unmatched Configuration: Yaskawa servo system, SMC pneumatics, Schneider relays – top global brands ensure reliability.
2.Efficient Sealing & Corner Control: Servo dual-line dispensing + automatic corner adjustment, speed 0–45m/min, full corners with no leakage.
3.High-Capacity Storage Structure: Two-big-section four-small-section design – each big section stores two pieces of glass under 1700mm for increased throughput.
4.Wide Processing Capability: Supports double-glass, triple-glass, and quadruple-glass sealing; also shaped glass and three-side overhang glass.
5.Durable Construction: Head made of 6061T6 aviation aluminum – hard and light; all parts labeled for full interchangeability.
Premium Component Configuration
Note: Key components and certain configurations listed above can be customized according to customer requirements.
Detailed Product Description
This 2540 fully automatic sealant dispensing machine is designed for efficient IGU sealing and can be seamlessly integrated with a gas filling line.
Mechanical Section
1.Servo Dispensing System: Servo-controlled, dual-line dispensing (two dispensing lines) improves efficiency. Servo control ensures precise glue output and excellent sealing results.
2.Secondary Positioning: Ensures accurate glass stop for high positional precision.
3.Increased Head Transverse Stroke: Guarantees proper nozzle-to-glass contact for various glass sizes.
4.Chain Conveyor Belt: Combined “I” and “V” lifting blocks for smooth and stable transport.
5.Independent Support Structure: Provides high load capacity and stability, suitable for large glass panels.
6.Imported Pressure Sensor: Real-time monitoring of glue cylinder pressure to ensure proper mixing and prevent batch defects.
7.Head Material: 6061T6 aviation aluminum – hard, lightweight, durable, and precise.
8.Interchangeable Parts: All components labeled for full interchangeability, easy maintenance.
9.Processing Range: Max glass 2500×4000mm, min 260×400mm, max thickness 70mm.
10.Two-Big-Section Four-Small-Section Structure: Each big section stores two pieces of glass under 1700mm, increasing efficiency.
Electrical & Software Section
1.Servo System: Yaskawa motor, driver, and motion controller work together for stable operation. Yaskawa motor intelligently detects overload and other alarms, prolonging service life.
2.Pneumatic System: All SMC components (Japan) provide rapid response, fast start/stop, and precise positioning. SMC’s accurate flow and pressure control ensure process stability and consistency.
3.Sealing Functions: Supports double-glass, triple-glass, and quadruple-glass sealing; also shaped glass and three-side overhang glass sealing.
4.Electrical Components: Imported electrical parts and self-developed software ensure stable operation and easy maintenance.
5.Software Highlights:
● Servo ratio control: automatic adjustment of multiple formula ratios.
● Real-time glue cylinder pressure monitoring display.
● User-friendly functions tailored to production needs.
● Precise corner sealing control – absolutely no air leakage at corners.
Automatic corner adjustment for full and perfect corner seals.
Operating Instructions (Summary)
1.Loading: Washed and laminated IGU enters the sealer via conveyor; secondary positioning ensures accurate stop.
2.Parameter Setting: Set sealing speed, depth, width, corner compensation, and formula ratio on the Weinview touch screen.
3.Sealing: Start the machine; the head automatically follows the glass edge. The servo dual-line dispensing system outputs sealant at the set ratio, and corner adjustment ensures full seals. For shaped glass or three-side overhang glass, the software automatically adapts the path.
4.Unloading: After sealing, glass is conveyed to the unloading section for stacking or next process. For glass under 1700mm, each big section stores two pieces for continuous high-efficiency production.
Safety Precautions
● Do not reach into the sealing area or head movement range during operation.
● Operators must wear protective gloves and goggles.
● Regularly check the glue cylinder pressure sensor and pneumatic lines.
● Shut down and release pressure before cleaning the nozzle.
● Only trained personnel may operate or service the machine.
Why Partner with Jinan Baimai Chengcheng?
● Experience: Founded in 2003, provincial high-tech & “Specialized and Sophisticated” enterprise.
● Certification: ISO 9001 quality management.
● Global Reach: Equipment trusted by customers worldwide.
● Support: Technical training, phone guidance, remote control, on-site service.
● Commitment: “Everything for our customers”.
Call to Action
Ready to improve your large-panel insulating glass sealing quality and efficiency?
Contact us today for a detailed brochure, personalized quotation, or live demonstration!
Jinan Baimai Chengcheng Machinery Co., Ltd.
Why Choose Our 2540 Fully Automatic Sealant Dispensing Machine ? (Key Advantages)
1.Unmatched Configuration: Yaskawa servo system, SMC pneumatics, Schneider relays – top global brands ensure reliability.
2.Efficient Sealing & Corner Control: Servo dual-line dispensing + automatic corner adjustment, speed 0–45m/min, full corners with no leakage.
3.High-Capacity Storage Structure: Two-big-section four-small-section design – each big section stores two pieces of glass under 1700mm for increased throughput.
4.Wide Processing Capability: Supports double-glass, triple-glass, and quadruple-glass sealing; also shaped glass and three-side overhang glass.
5.Durable Construction: Head made of 6061T6 aviation aluminum – hard and light; all parts labeled for full interchangeability.
Premium Component Configuration
| Component | Brand | Advantage |
| Servo Motor | Yaskawa (Japan) | High response, high precision, overload detection |
| Motion Controller | Yaskawa (Japan) | Matches motor driver for stable system |
| Relay / Proximity Switch | Schneider (France) | Industry gold standard for durability |
| Cylinder / Vacuum Generator / Precision Regulator / Suction Pad / Solenoid Valve | SMC (Japan) | Fast response, precise flow/pressure control, consistent operation |
| Photoelectric Switch | Phoenix (Germany) | Accurate sensing for automation |
| Miniature Breaker / Contactor / Protector | LS (Korea) | Reliable circuit protection |
| Distributed IO | M-SYSTEM (Japan) | Stable signal transmission, flexible expansion |
| Filter | Chiwei (China) | Effective EMI suppression |
| Switching Power Supply | Mean Well (Taiwan) | Stable power supply, long life |
| Proportional Controller | Jinweile (China) | Precise control of dispensing ratio |
| HMI | Weinview (Taiwan) | User-friendly interface, easy parameter adjustment |
Detailed Product Description
This 2540 fully automatic sealant dispensing machine is designed for efficient IGU sealing and can be seamlessly integrated with a gas filling line.
Mechanical Section
1.Servo Dispensing System: Servo-controlled, dual-line dispensing (two dispensing lines) improves efficiency. Servo control ensures precise glue output and excellent sealing results.
2.Secondary Positioning: Ensures accurate glass stop for high positional precision.
3.Increased Head Transverse Stroke: Guarantees proper nozzle-to-glass contact for various glass sizes.
4.Chain Conveyor Belt: Combined “I” and “V” lifting blocks for smooth and stable transport.
5.Independent Support Structure: Provides high load capacity and stability, suitable for large glass panels.
6.Imported Pressure Sensor: Real-time monitoring of glue cylinder pressure to ensure proper mixing and prevent batch defects.
7.Head Material: 6061T6 aviation aluminum – hard, lightweight, durable, and precise.
8.Interchangeable Parts: All components labeled for full interchangeability, easy maintenance.
9.Processing Range: Max glass 2500×4000mm, min 260×400mm, max thickness 70mm.
10.Two-Big-Section Four-Small-Section Structure: Each big section stores two pieces of glass under 1700mm, increasing efficiency.
Electrical & Software Section
1.Servo System: Yaskawa motor, driver, and motion controller work together for stable operation. Yaskawa motor intelligently detects overload and other alarms, prolonging service life.
2.Pneumatic System: All SMC components (Japan) provide rapid response, fast start/stop, and precise positioning. SMC’s accurate flow and pressure control ensure process stability and consistency.
3.Sealing Functions: Supports double-glass, triple-glass, and quadruple-glass sealing; also shaped glass and three-side overhang glass sealing.
4.Electrical Components: Imported electrical parts and self-developed software ensure stable operation and easy maintenance.
5.Software Highlights:
● Servo ratio control: automatic adjustment of multiple formula ratios.
● Real-time glue cylinder pressure monitoring display.
● User-friendly functions tailored to production needs.
● Precise corner sealing control – absolutely no air leakage at corners.
Automatic corner adjustment for full and perfect corner seals.
Operating Instructions (Summary)
1.Loading: Washed and laminated IGU enters the sealer via conveyor; secondary positioning ensures accurate stop.
2.Parameter Setting: Set sealing speed, depth, width, corner compensation, and formula ratio on the Weinview touch screen.
3.Sealing: Start the machine; the head automatically follows the glass edge. The servo dual-line dispensing system outputs sealant at the set ratio, and corner adjustment ensures full seals. For shaped glass or three-side overhang glass, the software automatically adapts the path.
4.Unloading: After sealing, glass is conveyed to the unloading section for stacking or next process. For glass under 1700mm, each big section stores two pieces for continuous high-efficiency production.
Safety Precautions
● Do not reach into the sealing area or head movement range during operation.
● Operators must wear protective gloves and goggles.
● Regularly check the glue cylinder pressure sensor and pneumatic lines.
● Shut down and release pressure before cleaning the nozzle.
● Only trained personnel may operate or service the machine.
Why Partner with Jinan Baimai Chengcheng?
● Experience: Founded in 2003, provincial high-tech & “Specialized and Sophisticated” enterprise.
● Certification: ISO 9001 quality management.
● Global Reach: Equipment trusted by customers worldwide.
● Support: Technical training, phone guidance, remote control, on-site service.
● Commitment: “Everything for our customers”.
Call to Action
Ready to improve your large-panel insulating glass sealing quality and efficiency?
Contact us today for a detailed brochure, personalized quotation, or live demonstration!
Jinan Baimai Chengcheng Machinery Co., Ltd.
Product Parameter
| Item | Parameter |
| Power Supply | 380V 50Hz |
| Total Power | Depending on configuration (approx. 10–15kW for sealer) |
| Working Air Pressure | 0.6–0.8MPa |
| Max Glass Size | 2500mm × 4000mm |
| Min Glass Size | 260mm × 400mm |
| Max IGU Thickness | 70mm |
| Sealing Speed | 0–45m/min |
| Sealing Depth | 5–25mm |
| Sealing Width | 6–27mm |
| Sealant Pressure | 16MPa (adjustable per configuration) |
Note: Processing glass dimensions can be customized according to your workshop layout and production requirements. Please consult our sales engineer for details.
Product Feature
● High-Precision Sealing: Yaskawa servo-driven dispensing ensures accurate output; automatic corner adjustment makes corner seals full and perfect, eliminating air leakage at corners.
● Dual-Line Dispensing System: Two dispensing lines improve efficiency; imported pressure sensor monitors glue cylinder pressure in real time, ensuring proper mixing and preventing batch quality issues.
● Intelligent Positioning & Conveying: Secondary positioning ensures accurate glass stop; adjustable head stroke guarantees precise nozzle contact.
● Applications:
○ Architectural windows & doors – IGU sealing
○ Curtain walls – large Low-E insulating glass sealing
○ Passive houses – high airtightness insulating glass
○ Shaped glass and three-side overhang glass components
● Dual-Line Dispensing System: Two dispensing lines improve efficiency; imported pressure sensor monitors glue cylinder pressure in real time, ensuring proper mixing and preventing batch quality issues.
● Intelligent Positioning & Conveying: Secondary positioning ensures accurate glass stop; adjustable head stroke guarantees precise nozzle contact.
● Applications:
○ Architectural windows & doors – IGU sealing
○ Curtain walls – large Low-E insulating glass sealing
○ Passive houses – high airtightness insulating glass
○ Shaped glass and three-side overhang glass components
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