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Glass Coating Removal Machine
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Laser Glass Coating Removal Machine
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Low-Maintenance Horizontal Laser Glass Coating Removal Machine
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Low-Maintenance Horizontal Laser Glass Coating Removal Machine
BMCC (Jinan Baimai Chengcheng Machinery Co., Ltd.) designs low-maintenance horizontal glass laser stripping machines for Chinese manufacturers. Our cost-effective solutions deliver 98% film removal efficiency with CE certification. Ideal for solar glass and display repair. Contact us for factory-direct pricing and OEM support.
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Product Description
As a Jinan-based equipment manufacturer, BMCC focuses on practical solutions for domestic glass processors. Our low-maintenance horizontal laser stripper uses advanced fiber laser technology (1064nm) to remove protective films from flat glass surfaces. Suitable for 3-12mm thickness, it replaces manual scraping in small-to-medium production lines with optimized durability and reduced maintenance requirements, minimizing downtime and operating costs.
Product Details: Low-Maintenance Horizontal Laser Glass Coating Removal Machine
Manufacturer:Jinan Baimai Chengcheng Machinery Co., Ltd.
Core Strength:High-precision, non-contact, environmentally friendly processing with low-maintenance engineering for extended runtime and reduced operating costs.
1. Why Choose Our Low-Maintenance Horizontal Laser Glass Coating Removal Machine ? (Key Advantages)
Our machine is engineered to set a new standard in coating removal with low-maintenance reliability. Here is why our solution stands out in the global market:
Unmatched Configuration (The Heart of the Machine):We utilize a premium mix of international and top-tier domestic brands to ensure long-term reliability and consistent performance.
Low-Maintenance Engineering:Optimized mechanical structures, self-lubricating bearings, sealed guide rails, and adjustment-free optical systems significantly reduce routine maintenance demands and the workload on specialized maintenance personnel.
Reduced Downtime:By minimizing maintenance frequency and simplifying maintenance procedures, the machine can operate for extended periods, improving overall equipment effectiveness (OEE) and production capacity.
Superior Precision & Cleanliness:The laser achieves micron-level precision, ensuring clean removal without damaging the glass substrate. This guarantees excellent adhesion for butyl seals.
Non-Contact Processing:Unlike traditional grinding wheels, the laser method eliminates mechanical stress and wear, resulting in zero tooling costs and no physical deformation of the glass.
High Efficiency & Automation:Our advanced control system allows for one-step removal of both rectangular and complex-shaped edges, significantly boosting production throughput.
Environmentally Friendly:As a dry etching process, it produces no chemical waste or water pollution, and the integrated dust extraction system keeps your workshop clean.
2. Premium Component Configuration (Our Competitive Edge)
We believe in transparency and quality. Here is the powerhouse behind our low-maintenance machine:
3. Detailed Product Description
The Low-Maintenance Horizontal Laser Glass Coating Removal Machine is specifically designed for the insulating glass (IG) industry and production environments maximizing runtime. It efficiently removes metallic or Low-E coatings from the edge of glass panes while minimizing maintenance requirements, preparing them perfectly for the application of butyl sealant.
Low-Maintenance Engineering:Every component is carefully selected and designed to minimize maintenance needs. Sealed bearings, self-lubricating guide rails, and adjustment-free optical systems significantly reduce routine maintenance tasks and downtime.
Dura by Design:Reinforced mechanical structure, high-quality components, and conservative ratings ensure long-term reliable operation, even in continuous production environments.
Reduced Lubrication Points:The use of self-lubricating bearings and sealed guide rails greatly reduces the number of points requiring定期 lubrication, simplifying maintenance procedures.
Horizontal Design:Easy to operate and suitable for stable handling of various glass sheet sizes with ergonomic access.
Versatility:Handles both rectangular and complex-shaped glass with ease. No need for different tools; simply change the software program.
Intelligent Control:The SYNTEC motion controller and servo system work in harmony to guide the laser head with pinpoint accuracy.
Complete Solution:From the high-quality JPT laser to the OuYa galvanometer scanning, every component is optimized for low-maintenance and high reliability.
4. Operating Instructions (Summary)
Our low-maintenance machine is designed for ease of use:
1.Setup:Load the glass sheet onto the machine worktable. The automatic positioning system secures it in place.
2.Programming:Use the SYNTEC control panel to select the pre-programmed shape (rectangle, triangle, curve, etc.) or import your custom DXF file.
3.Parameter Adjustment:Set the laser power, speed, and number of passes based on the coating type (visible on the touch screen).
4.Execution:Start the machine. The laser head, guided by the OuYa galvanometer and SYNTEC controller, will automatically scan and remove the coating along the programmed path.
5.Removal:Once the process is complete, the laser stops automatically. Remove the glass. The edge is now ready for washing and butyl application.
5. Precautions & Safety
Safety is paramount when operating laser equipment.
Laser Safety:Never look directly at the laser beam or its reflection. The machine must be operated in a designated safe area.
Low-Maintenance ≠ No Maintenance:Although designed for low maintenance, periodic inspection and cleaning as recommended in the manual are still necessary to ensure optimal performance and longest life.
Protective Equipment:Operators should wear appropriate laser safety goggles when maintenance or close inspection is required.
Ventilation:Ensure the dust extraction system is functioning correctly to remove any ablated coating particles.
Cooling:Regularly check the TEYU chiller to ensure the water temperature and level are within the specified range.
Optics Cleaning:Keep the CSDQ field lens and OuYa galvanometer windows clean to maintain optimal laser performance. This is one of the few regular maintenance tasks required.
Qualified Personnel:Only trained personnel should operate or service the machine.
6. Why Partner with Jinan Baimai Chengcheng?
Experience:Founded in 2003, we are a high-tech enterprise with nearly 20 years of experience in glass processing machinery.
Reliability Focus:Our engineering team specializes in designing low-maintenance, highly reliable equipment to help customers maximize uptime and reduce operating costs.
Certifications:We hold ISO 9001 quality management system certification.
Global Reach:Our equipment is trusted by customers worldwide.
Support:We offer comprehensive technical support, video tutorials, and, if needed, engineer dispatch for installation and training.
Commitment:"Customer First" is our motto. We are committed to providing you with the best equipment and after-sales service.
7. Call to Action
Ready to experience higher runtime with low-maintenance laser coating removal technology?
Contact us today for a detailed brochure, a personalized quotation, or to schedule a live demonstration!
Jinan Baimai Chengcheng Machinery Co., Ltd.
Product Details: Low-Maintenance Horizontal Laser Glass Coating Removal Machine
Manufacturer:Jinan Baimai Chengcheng Machinery Co., Ltd.
Core Strength:High-precision, non-contact, environmentally friendly processing with low-maintenance engineering for extended runtime and reduced operating costs.
1. Why Choose Our Low-Maintenance Horizontal Laser Glass Coating Removal Machine ? (Key Advantages)
Our machine is engineered to set a new standard in coating removal with low-maintenance reliability. Here is why our solution stands out in the global market:
Unmatched Configuration (The Heart of the Machine):We utilize a premium mix of international and top-tier domestic brands to ensure long-term reliability and consistent performance.
Low-Maintenance Engineering:Optimized mechanical structures, self-lubricating bearings, sealed guide rails, and adjustment-free optical systems significantly reduce routine maintenance demands and the workload on specialized maintenance personnel.
Reduced Downtime:By minimizing maintenance frequency and simplifying maintenance procedures, the machine can operate for extended periods, improving overall equipment effectiveness (OEE) and production capacity.
Superior Precision & Cleanliness:The laser achieves micron-level precision, ensuring clean removal without damaging the glass substrate. This guarantees excellent adhesion for butyl seals.
Non-Contact Processing:Unlike traditional grinding wheels, the laser method eliminates mechanical stress and wear, resulting in zero tooling costs and no physical deformation of the glass.
High Efficiency & Automation:Our advanced control system allows for one-step removal of both rectangular and complex-shaped edges, significantly boosting production throughput.
Environmentally Friendly:As a dry etching process, it produces no chemical waste or water pollution, and the integrated dust extraction system keeps your workshop clean.
2. Premium Component Configuration (Our Competitive Edge)
We believe in transparency and quality. Here is the powerhouse behind our low-maintenance machine:
| Component | Brand | Advantage |
|---|---|---|
| Control System & Servo Drive | SYNTEC | World-renowned for stability, high precision, and smooth motion control. Ensures perfect path tracking. |
| Laser Source | JPT | High-quality, stable beam profile, long lifespan, and excellent electro-optical conversion efficiency. Sealed design reduces maintenance needs. |
| Galvanometer (Scanning Head) | OuYa | High-speed, accurate, and stable scanning performance. Industry standard for reliability with long service life and low maintenance requirements. |
| F-Theta Lens (Field Lens) | CSDQ | Ensures uniform focus and high-quality beam delivery across the entire working area. |
| Chiller | TEYU | Provides stable temperature control to protect the laser source and ensure 24/7 operation. Maintenance-free compressor design. |
| Touch Screen HMI | Chuangying | User-friendly interface for easy operation, monitoring, and parameter adjustment. |
| Guide Rail & Ball Screw | High-Precision Sealed Type | Sealed design prevents dust contamination, reduces lubrication needs, and extends service life. Ensures structural rigidity and positioning accuracy. |
| General Motor | AIERFA | Robust and reliable performance for auxiliary functions with long-life bearings. |
| Reducer | Qijun | Efficient power transmission with low noise, using long-life lubricant to reduce maintenance. |
| Low Voltage Electricals | LS | Trusted global brand for circuit protection and control. |
| Relays | Schneider | Industry gold standard for electrical safety and durability. |
| Photoelectric Switches | AUTONICS | Precise sensing and detection for automated workflows. |
3. Detailed Product Description
The Low-Maintenance Horizontal Laser Glass Coating Removal Machine is specifically designed for the insulating glass (IG) industry and production environments maximizing runtime. It efficiently removes metallic or Low-E coatings from the edge of glass panes while minimizing maintenance requirements, preparing them perfectly for the application of butyl sealant.
Low-Maintenance Engineering:Every component is carefully selected and designed to minimize maintenance needs. Sealed bearings, self-lubricating guide rails, and adjustment-free optical systems significantly reduce routine maintenance tasks and downtime.
Dura by Design:Reinforced mechanical structure, high-quality components, and conservative ratings ensure long-term reliable operation, even in continuous production environments.
Reduced Lubrication Points:The use of self-lubricating bearings and sealed guide rails greatly reduces the number of points requiring定期 lubrication, simplifying maintenance procedures.
Horizontal Design:Easy to operate and suitable for stable handling of various glass sheet sizes with ergonomic access.
Versatility:Handles both rectangular and complex-shaped glass with ease. No need for different tools; simply change the software program.
Intelligent Control:The SYNTEC motion controller and servo system work in harmony to guide the laser head with pinpoint accuracy.
Complete Solution:From the high-quality JPT laser to the OuYa galvanometer scanning, every component is optimized for low-maintenance and high reliability.
4. Operating Instructions (Summary)
Our low-maintenance machine is designed for ease of use:
1.Setup:Load the glass sheet onto the machine worktable. The automatic positioning system secures it in place.
2.Programming:Use the SYNTEC control panel to select the pre-programmed shape (rectangle, triangle, curve, etc.) or import your custom DXF file.
3.Parameter Adjustment:Set the laser power, speed, and number of passes based on the coating type (visible on the touch screen).
4.Execution:Start the machine. The laser head, guided by the OuYa galvanometer and SYNTEC controller, will automatically scan and remove the coating along the programmed path.
5.Removal:Once the process is complete, the laser stops automatically. Remove the glass. The edge is now ready for washing and butyl application.
5. Precautions & Safety
Safety is paramount when operating laser equipment.
Laser Safety:Never look directly at the laser beam or its reflection. The machine must be operated in a designated safe area.
Low-Maintenance ≠ No Maintenance:Although designed for low maintenance, periodic inspection and cleaning as recommended in the manual are still necessary to ensure optimal performance and longest life.
Protective Equipment:Operators should wear appropriate laser safety goggles when maintenance or close inspection is required.
Ventilation:Ensure the dust extraction system is functioning correctly to remove any ablated coating particles.
Cooling:Regularly check the TEYU chiller to ensure the water temperature and level are within the specified range.
Optics Cleaning:Keep the CSDQ field lens and OuYa galvanometer windows clean to maintain optimal laser performance. This is one of the few regular maintenance tasks required.
Qualified Personnel:Only trained personnel should operate or service the machine.
6. Why Partner with Jinan Baimai Chengcheng?
Experience:Founded in 2003, we are a high-tech enterprise with nearly 20 years of experience in glass processing machinery.
Reliability Focus:Our engineering team specializes in designing low-maintenance, highly reliable equipment to help customers maximize uptime and reduce operating costs.
Certifications:We hold ISO 9001 quality management system certification.
Global Reach:Our equipment is trusted by customers worldwide.
Support:We offer comprehensive technical support, video tutorials, and, if needed, engineer dispatch for installation and training.
Commitment:"Customer First" is our motto. We are committed to providing you with the best equipment and after-sales service.
7. Call to Action
Ready to experience higher runtime with low-maintenance laser coating removal technology?
Contact us today for a detailed brochure, a personalized quotation, or to schedule a live demonstration!
Jinan Baimai Chengcheng Machinery Co., Ltd.
Product Parameter
● Laser Source:JPT Fiber Laser
● Max Output Power:[Customizable, 120W / 200W / 300W]
● Laser Wavelength:1064nm
● Removal Speed:Customizable (Varies based on coating type and width)
● Working Area:[Insert Max Glass Size, e.g., 1500mm x 2500mm] (Customizable)
● Positioning Accuracy:≤ ±0.1mm
● Repeatability:≤ ±0.05mm
● Supported Formats:PLT, DXF, BMP, AI, DST, etc.
● Cooling System:Integrated Constant Temperature Chiller (TEYU)
● Control Interface:Chuangying Touch Screen
● Design Life:[e.g., 10 years / 50,000 hours]
● Recommended Maintenance Interval:[e.g., Simple inspection every 3 months, professional maintenance annually]
● Lubrication Points:70% fewer than conventional designs
● Max Output Power:[Customizable, 120W / 200W / 300W]
● Laser Wavelength:1064nm
● Removal Speed:Customizable (Varies based on coating type and width)
● Working Area:[Insert Max Glass Size, e.g., 1500mm x 2500mm] (Customizable)
● Positioning Accuracy:≤ ±0.1mm
● Repeatability:≤ ±0.05mm
● Supported Formats:PLT, DXF, BMP, AI, DST, etc.
● Cooling System:Integrated Constant Temperature Chiller (TEYU)
● Control Interface:Chuangying Touch Screen
● Design Life:[e.g., 10 years / 50,000 hours]
● Recommended Maintenance Interval:[e.g., Simple inspection every 3 months, professional maintenance annually]
● Lubrication Points:70% fewer than conventional designs
Product Feature
Low-Maintenance Design:Optimized mechanical construction and maintenance-free components significantly reduce routine maintenance needs, extending continuous operation time and lowering operating costs.
Long-Lasting Durability:High-quality components and reinforced structural design ensure long-term reliable operation with reduced failure rates and维修 frequency.
Eco-Friendly Precision:Laser ablation replaces chemical solvents, reducing environmental impact by 70%.
Smart Automation:AI-driven path planning adapts to complex contours (e.g., curved automotive glass).
Applications:
Automotive: Removal of Low-E coatings from edges of windshields and sunroofs.
Electronics: OLED panel refurbishment.
Construction: Insulated glass unit (IGU) maintenance.
Long-Lasting Durability:High-quality components and reinforced structural design ensure long-term reliable operation with reduced failure rates and维修 frequency.
Eco-Friendly Precision:Laser ablation replaces chemical solvents, reducing environmental impact by 70%.
Smart Automation:AI-driven path planning adapts to complex contours (e.g., curved automotive glass).
Applications:
Automotive: Removal of Low-E coatings from edges of windshields and sunroofs.
Electronics: OLED panel refurbishment.
Construction: Insulated glass unit (IGU) maintenance.
