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Laser Glass Cutting And Breaking Machine
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Double-Station Laser Glass Cutting Machine
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Double-Station Laser Glass Cutting Machine
BMCC (Jinan Baimai Chengcheng Machinery Co., Ltd.) designs Double-station Laser Glass Cutting Machines for Chinese manufacturers. Our equipment utilizes a hybrid "Ultrafast Laser Bessel Cutting + CO₂ Laser Cleaving" process, completing cutting and cleaving in one machine with dual workstations for parallel processing. It achieves chipping ≤5μm, precision of ±0.02mm, and 2-3 times higher efficiency compared to traditional cutting methods, eliminating the need for secondary grinding and polishing. The dual-station design enables simultaneous cutting and cleaving operations, significantly boosting throughput. Ideal for smartphone covers, automotive glass, optical lenses, and ultra-thin display glass. Contact us for factory-direct pricing and OEM support.
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Product Description
As a high-tech enterprise headquartered in Jinan with nearly 20 years of experience in glass processing machinery, BMCC focuses on providing innovative solutions for glass processors both domestically and internationally. Our Double-station Laser Glass Cutting Machine utilizes customized Picosecond lasers from Pacos / Huari, with the beam shaped by a Bessel cutting head to form high-intensity, high-aspect-ratio Bessel beams for internal glass modification cutting. It then uses a Dawei CO₂ laser with a dedicated cleaving head to heat along the cutting line, utilizing thermal stress to precisely separate the product from the waste material. The dual-station configuration allows one station to perform cutting while the other handles cleaving, creating a seamless, high-efficiency workflow. Suitable for glass thicknesses from 0.1mm to 15mm, it can replace traditional CNC mechanical cutting and wheel scribing processes.
Product Details: Double-station Laser Glass Cutting Machine
Manufacturer: Jinan Baimai Chengcheng Machinery Co., Ltd. (BMCC)
Core Advantages: Dual-station design with Bessel beam cutting & cleaving integration, micron-level precision, no chipping or taper, one-step forming—no polishing required.
1. Why Choose Our Double-station Laser Glass Cutting Machine ? (Key Advantages)
Our equipment is designed to redefine industry standards for precision processing of brittle materials. Here's why our solution stands out in the global market:
Unbeatable Configuration (The Heart of the Machine): We integrate high-quality components from top international and domestic brands, ensuring stability and superior performance even under 24/7 continuous operation.
Dual-Station Efficiency: The innovative dual-workstation design enables parallel processing—cutting on one station while cleaving on the other—effectively doubling throughput compared to single-station machines.
Superior Cutting Quality: Utilizing Pacos / Huari picosecond lasers paired with custom Bessel cutting heads, we achieve excellent beam quality, forming high-aspect-ratio Bessel beams. Chipping <5μm, smooth cut edges—no secondary polishing required.
Precision Cleaving Separation: The Dawei CO₂ laser, combined with a dedicated cleaving head, delivers stable output and uniform heating, ensuring precise separation of product from waste with yields exceeding 99%.
High Efficiency & Automation: The advanced Qianli Intelligent / FSCUT control system supports true parallel processing with independent control of both workstations. Combined with high-speed, high-precision linear motors, it achieves rapid processing. Cutting a 20mm diameter disc from 2mm thick glass takes <3 seconds per piece.
Environmentally Friendly: A purely physical process with no consumables (such as blades or grinding wheels), no cutting fluids, and no chemical pollution—aligned with modern manufacturing environmental concepts.
2. Premium Component Configuration (Our Competitive Advantage)
We believe in transparency and quality. Here are the powerful forces behind our machine:
3. Detailed Product Description
The Double-station Laser Glass Cutting Machine integrates both cutting and cleaving functions in a dual-workstation configuration. It employs Pacos / Huari picosecond lasers and custom Bessel cutting heads, utilizing Bessel beam filamentation cutting technology, combined with a Dawei CO₂ laser and dedicated cleaving head for thermal stress cleaving. The dual-station design allows one workstation to perform Bessel beam cutting while the other simultaneously handles CO₂ laser cleaving, achieving true parallel processing.
Core Technology: The equipment uses a picosecond laser, with the beam shaped by a custom Bessel cutting head into a Bessel beam. This beam type features an extremely high aspect ratio and self-healing properties, allowing it to form a vertical, uniform modification layer inside the glass without damaging the material surface. Subsequently, the Dawei CO₂ laser, through its dedicated cleaving head on the second workstation, uniformly heats along the modification line, utilizing thermal expansion and contraction principles to precisely separate the product from the waste material along the modified layer.
Dual-Station Advantage: The innovative dual-workstation design enables continuous, parallel processing. While one station performs precision Bessel beam cutting, the other station simultaneously executes CO₂ laser cleaving. This parallel workflow eliminates idle time between processes and effectively doubles production throughput compared to conventional single-station machines.
Cutting Quality Advantages: Bessel beam cutting technology overcomes the short depth-of-focus limitation of traditional Gaussian beams, enabling single-pass cutting of thick glass with zero taper and no chipping. Cut edges require no subsequent grinding or polishing, significantly simplifying the process flow.
Versatility: Easily handles complex shapes such as circles, squares, and irregular forms, supporting glass thicknesses from 0.1mm to 15mm. No tool changes required—simply modify the software program.
Intelligent Control: The Qianli Intelligent / FSCUT control system independently manages both workstations, precisely controlling the cutting path with micron-level accuracy. Our independently developed cutting software offers simple data processing and is easy to learn and use, supporting multiple file format imports.
Complete Solution: From the high-quality Pacos / Huari laser source and custom Bessel cutting head to the high-precision dual-station motion platform, every component is precisely calculated and optimally matched to ensure seamless performance and excellent processing results.
4. Operating Instructions (Summary)
Our machine is designed with user-friendliness and high automation at its core, with the dual-station configuration enabling maximum productivity:
1.Setup: Place glass substrates to be processed onto both worktables. Activate the vacuum adsorption systems to ensure the glass is firmly fixed. The dual-station design enables true parallel processing—cutting on one station while cleaving on the other.
2.Programming & Positioning: Use the Qianli Intelligent / FSCUT control panel to select or import your cutting pattern files (e.g., DXF) for each station independently. Activate the vision system to automatically recognize glass positions and preset Mark points on both stations; the system will automatically calculate and compensate the processing paths.
3.Parameter Adjustment: Set picosecond laser power, frequency, CO₂ laser power, cutting speed, number of passes, and other parameters on the touchscreen based on the glass type and thickness for each station independently (supports recipe saving and recall for both stations).
4.Execution: Start the machine. The dual-station system begins parallel operation—the Bessel cutting head on Station 1 guides the picosecond laser for internal modification cutting, while simultaneously the dedicated cleaving head on Station 2 guides the CO₂ laser to heat along the modification line, precisely separating product from waste material through thermal stress. The entire process is completed automatically with both stations operating concurrently.
5.Unload: Once processing is complete on each station, the lasers stop automatically. Remove finished glass products from both stations; waste material detaches automatically. The continuous workflow allows loading/unloading on one station while the other continues processing.
5. Precautions and Safety
Safety is paramount when operating laser equipment.
Laser Safety: This equipment is a Class 4 laser product. Never open the protective enclosure or look directly at the laser beam or its reflections while the machine is running. The operating area must be equipped with dedicated laser safety windows.
Protective Equipment: Operators and maintenance personnel must wear appropriate laser safety goggles matching the laser wavelength during close-up inspection or maintenance.
Ventilation: Ensure the dust extraction system is functioning correctly to remove glass particles generated during processing, protecting operator health and keeping optical components clean.
Cooling: Regularly check the TEYU chiller to ensure water temperature and level are within specified limits, preventing laser source damage from overheating.
Maintenance: Keep the Bessel cutting heads and cleaving heads on both stations clean to prevent dust contamination which can cause lens heating/damage or attenuation of laser energy. Regularly check the precise alignment of the dual optical paths on both workstations.
Qualified Personnel: Only trained and qualified personnel should operate or perform maintenance on the machine.
6. Why Choose Jinan Baimai Chengcheng?
Experience: Founded in 2003, we are a high-tech enterprise with nearly 20 years of experience in glass processing machinery, giving us deep insight into industry challenges.
Certification: We hold ISO 9001 quality management system certification, and our products comply with CE standards.
Global Reach: Our equipment is trusted by customers worldwide, proving its quality and reliability.
Innovation: Our dual-station design represents the latest advancement in glass laser processing technology, maximizing productivity for high-volume manufacturers.
Support: We offer comprehensive pre-sales technical support, video tutorials, remote diagnostics, and on-site engineer installation and training services when necessary.
Commitment: "Customer First" is our motto. We are dedicated to providing you with the most suitable equipment and excellent after-sales service.
7. Call to Action
Ready to double your glass cutting productivity with advanced dual-station technology? Experience the revolutionary processing method of Bessel beam integrated cutting & cleaving with parallel workstations—no polishing required!
Contact us today for a detailed manual, personalized quotation, or to schedule an on-site sample test!
Jinan Baimai Chengcheng Machinery Co., Ltd.
Product Details: Double-station Laser Glass Cutting Machine
Manufacturer: Jinan Baimai Chengcheng Machinery Co., Ltd. (BMCC)
Core Advantages: Dual-station design with Bessel beam cutting & cleaving integration, micron-level precision, no chipping or taper, one-step forming—no polishing required.
1. Why Choose Our Double-station Laser Glass Cutting Machine ? (Key Advantages)
Our equipment is designed to redefine industry standards for precision processing of brittle materials. Here's why our solution stands out in the global market:
Unbeatable Configuration (The Heart of the Machine): We integrate high-quality components from top international and domestic brands, ensuring stability and superior performance even under 24/7 continuous operation.
Dual-Station Efficiency: The innovative dual-workstation design enables parallel processing—cutting on one station while cleaving on the other—effectively doubling throughput compared to single-station machines.
Superior Cutting Quality: Utilizing Pacos / Huari picosecond lasers paired with custom Bessel cutting heads, we achieve excellent beam quality, forming high-aspect-ratio Bessel beams. Chipping <5μm, smooth cut edges—no secondary polishing required.
Precision Cleaving Separation: The Dawei CO₂ laser, combined with a dedicated cleaving head, delivers stable output and uniform heating, ensuring precise separation of product from waste with yields exceeding 99%.
High Efficiency & Automation: The advanced Qianli Intelligent / FSCUT control system supports true parallel processing with independent control of both workstations. Combined with high-speed, high-precision linear motors, it achieves rapid processing. Cutting a 20mm diameter disc from 2mm thick glass takes <3 seconds per piece.
Environmentally Friendly: A purely physical process with no consumables (such as blades or grinding wheels), no cutting fluids, and no chemical pollution—aligned with modern manufacturing environmental concepts.
2. Premium Component Configuration (Our Competitive Advantage)
We believe in transparency and quality. Here are the powerful forces behind our machine:
| Component | Brand | Advantage |
| Control System & Servo Drive | Qianli Intelligent / FSCUT (Baichu) | Leading domestic control system brands, known for high stability, fast response, and deep optimization for dual-station laser processing, ensuring perfect path tracking. |
| Cutting Laser Source | Pacos / Huari | Custom-grade picosecond lasers (pulse width <10ps) with excellent beam quality (M² <1.3), ensuring cutting precision and efficiency. |
| Cleaving Laser Source | Dawei | High-quality domestic CO₂ laser, power >70W, with stable and reliable output for fast, uniform cleaving separation. |
| Cutting Head | Custom Bessel Cutting Head | Exclusively customized beam shaping cutting head that transforms Gaussian beams into Bessel beams, achieving ultra-high-aspect-ratio modification cutting with zero taper and minimal chipping. |
| Cleaving Head | Dedicated Cleaving Head | Optimized for CO₂ laser cleaving processes, ensuring uniform beam coverage along the cutting trajectory for precise thermal stress separation. |
| Motion Stage | Linear Motor | High-speed, high-precision linear motors with optical scale full-closed loop drive for each workstation, acceleration up to 12,000mm/s², ensuring high positioning accuracy. |
| Chiller | TEYU | Provides stable temperature control with ±0.1℃ precision, protecting the laser source and ensuring stable 24/7 operation. |
| Machine Base | Granite Base | High-rigidity, high-stability granite base with excellent thermal stability, ensuring long-term processing accuracy for both workstations. |
| Vision Positioning System | Keyence / Hikvision | High-resolution CCD (11 million pixels) for precise Mark point identification on both stations, achieving positioning accuracy of 0.003mm. |
| Guides & Ball Screws | HIWIN / PMI | High-precision ground ball screws ensure the machine's structural rigidity and high positioning accuracy for dual-station operation. |
| Low Voltage Electricals | LS / Schneider Electric | Trusted global brands for circuit protection and control, ensuring electrical system safety. |
| Photoelectric Switches | AUTONICS | Precise sensing and detection for automated workflows on both stations. |
3. Detailed Product Description
The Double-station Laser Glass Cutting Machine integrates both cutting and cleaving functions in a dual-workstation configuration. It employs Pacos / Huari picosecond lasers and custom Bessel cutting heads, utilizing Bessel beam filamentation cutting technology, combined with a Dawei CO₂ laser and dedicated cleaving head for thermal stress cleaving. The dual-station design allows one workstation to perform Bessel beam cutting while the other simultaneously handles CO₂ laser cleaving, achieving true parallel processing.
Core Technology: The equipment uses a picosecond laser, with the beam shaped by a custom Bessel cutting head into a Bessel beam. This beam type features an extremely high aspect ratio and self-healing properties, allowing it to form a vertical, uniform modification layer inside the glass without damaging the material surface. Subsequently, the Dawei CO₂ laser, through its dedicated cleaving head on the second workstation, uniformly heats along the modification line, utilizing thermal expansion and contraction principles to precisely separate the product from the waste material along the modified layer.
Dual-Station Advantage: The innovative dual-workstation design enables continuous, parallel processing. While one station performs precision Bessel beam cutting, the other station simultaneously executes CO₂ laser cleaving. This parallel workflow eliminates idle time between processes and effectively doubles production throughput compared to conventional single-station machines.
Cutting Quality Advantages: Bessel beam cutting technology overcomes the short depth-of-focus limitation of traditional Gaussian beams, enabling single-pass cutting of thick glass with zero taper and no chipping. Cut edges require no subsequent grinding or polishing, significantly simplifying the process flow.
Versatility: Easily handles complex shapes such as circles, squares, and irregular forms, supporting glass thicknesses from 0.1mm to 15mm. No tool changes required—simply modify the software program.
Intelligent Control: The Qianli Intelligent / FSCUT control system independently manages both workstations, precisely controlling the cutting path with micron-level accuracy. Our independently developed cutting software offers simple data processing and is easy to learn and use, supporting multiple file format imports.
Complete Solution: From the high-quality Pacos / Huari laser source and custom Bessel cutting head to the high-precision dual-station motion platform, every component is precisely calculated and optimally matched to ensure seamless performance and excellent processing results.
4. Operating Instructions (Summary)
Our machine is designed with user-friendliness and high automation at its core, with the dual-station configuration enabling maximum productivity:
1.Setup: Place glass substrates to be processed onto both worktables. Activate the vacuum adsorption systems to ensure the glass is firmly fixed. The dual-station design enables true parallel processing—cutting on one station while cleaving on the other.
2.Programming & Positioning: Use the Qianli Intelligent / FSCUT control panel to select or import your cutting pattern files (e.g., DXF) for each station independently. Activate the vision system to automatically recognize glass positions and preset Mark points on both stations; the system will automatically calculate and compensate the processing paths.
3.Parameter Adjustment: Set picosecond laser power, frequency, CO₂ laser power, cutting speed, number of passes, and other parameters on the touchscreen based on the glass type and thickness for each station independently (supports recipe saving and recall for both stations).
4.Execution: Start the machine. The dual-station system begins parallel operation—the Bessel cutting head on Station 1 guides the picosecond laser for internal modification cutting, while simultaneously the dedicated cleaving head on Station 2 guides the CO₂ laser to heat along the modification line, precisely separating product from waste material through thermal stress. The entire process is completed automatically with both stations operating concurrently.
5.Unload: Once processing is complete on each station, the lasers stop automatically. Remove finished glass products from both stations; waste material detaches automatically. The continuous workflow allows loading/unloading on one station while the other continues processing.
5. Precautions and Safety
Safety is paramount when operating laser equipment.
Laser Safety: This equipment is a Class 4 laser product. Never open the protective enclosure or look directly at the laser beam or its reflections while the machine is running. The operating area must be equipped with dedicated laser safety windows.
Protective Equipment: Operators and maintenance personnel must wear appropriate laser safety goggles matching the laser wavelength during close-up inspection or maintenance.
Ventilation: Ensure the dust extraction system is functioning correctly to remove glass particles generated during processing, protecting operator health and keeping optical components clean.
Cooling: Regularly check the TEYU chiller to ensure water temperature and level are within specified limits, preventing laser source damage from overheating.
Maintenance: Keep the Bessel cutting heads and cleaving heads on both stations clean to prevent dust contamination which can cause lens heating/damage or attenuation of laser energy. Regularly check the precise alignment of the dual optical paths on both workstations.
Qualified Personnel: Only trained and qualified personnel should operate or perform maintenance on the machine.
6. Why Choose Jinan Baimai Chengcheng?
Experience: Founded in 2003, we are a high-tech enterprise with nearly 20 years of experience in glass processing machinery, giving us deep insight into industry challenges.
Certification: We hold ISO 9001 quality management system certification, and our products comply with CE standards.
Global Reach: Our equipment is trusted by customers worldwide, proving its quality and reliability.
Innovation: Our dual-station design represents the latest advancement in glass laser processing technology, maximizing productivity for high-volume manufacturers.
Support: We offer comprehensive pre-sales technical support, video tutorials, remote diagnostics, and on-site engineer installation and training services when necessary.
Commitment: "Customer First" is our motto. We are dedicated to providing you with the most suitable equipment and excellent after-sales service.
7. Call to Action
Ready to double your glass cutting productivity with advanced dual-station technology? Experience the revolutionary processing method of Bessel beam integrated cutting & cleaving with parallel workstations—no polishing required!
Contact us today for a detailed manual, personalized quotation, or to schedule an on-site sample test!
Jinan Baimai Chengcheng Machinery Co., Ltd.
Product Parameter
● Cutting Laser Source: Pacos / Huari Picosecond Laser
● Cleaving Laser Source: Dawei CO₂ Laser, Power >70W
● Laser Wavelength: 1030nm / 1064nm (Cutting) / 10.6μm (Cleaving)
● Pulse Width: <10ps (Picosecond)
● Cutting Head: Custom Bessel Beam Cutting Head
● Cleaving Head: Dedicated CO₂ Laser Cleaving Head
● Workstation Configuration: Dual independent workstations for parallel cutting and cleaving operations
● Processing Thickness: 0.1mm - 15mm (Depending on material)
● Maximum Processing Area per Station: [Insert max glass size, e.g., 600mm x 700mm] (Customizable)
● Cutting Accuracy: ≤ ±0.02mm
● Repeat Positioning Accuracy: ≤ ±0.01mm
● Chipping Size: <5μm
● Cutting Taper: <0.5° (Near zero taper)
● Maximum Platform Speed: ≥ 1200mm/s (per station)
● Maximum Platform Acceleration: 12,000mm/s² (per station)
● Supported Formats: DXF, Gerber, G-code, and other common file formats
● Cooling System: Integrated high-precision constant temperature chiller (TEYU)
● Control System: Qianli Intelligent / FSCUT Dedicated Laser Control System with dual-station management
● Power Requirement: 220V/50Hz/8KW
● Environmental Requirements: Temperature 20-26℃, Humidity <55%
● Cleaving Laser Source: Dawei CO₂ Laser, Power >70W
● Laser Wavelength: 1030nm / 1064nm (Cutting) / 10.6μm (Cleaving)
● Pulse Width: <10ps (Picosecond)
● Cutting Head: Custom Bessel Beam Cutting Head
● Cleaving Head: Dedicated CO₂ Laser Cleaving Head
● Workstation Configuration: Dual independent workstations for parallel cutting and cleaving operations
● Processing Thickness: 0.1mm - 15mm (Depending on material)
● Maximum Processing Area per Station: [Insert max glass size, e.g., 600mm x 700mm] (Customizable)
● Cutting Accuracy: ≤ ±0.02mm
● Repeat Positioning Accuracy: ≤ ±0.01mm
● Chipping Size: <5μm
● Cutting Taper: <0.5° (Near zero taper)
● Maximum Platform Speed: ≥ 1200mm/s (per station)
● Maximum Platform Acceleration: 12,000mm/s² (per station)
● Supported Formats: DXF, Gerber, G-code, and other common file formats
● Cooling System: Integrated high-precision constant temperature chiller (TEYU)
● Control System: Qianli Intelligent / FSCUT Dedicated Laser Control System with dual-station management
● Power Requirement: 220V/50Hz/8KW
● Environmental Requirements: Temperature 20-26℃, Humidity <55%
Product Feature
Dual-Station Integrated Processing: Features two independent workstations that can operate simultaneously—one for Bessel beam cutting and one for CO₂ laser cleaving—eliminating process transfer time and increasing production efficiency by over 50%.
Ultra-High Precision Processing: Utilizes Bessel beam cutting technology with an extremely small focal spot, achieving chipping <5μm, zero taper, and mirror-smooth cut edges—no subsequent grinding or polishing required.
Minimal Heat Affected Zone: Ultrafast laser processing generates minimal thermal effects, increasing edge strength (approximately 3-5 times higher than traditional cutting).
Parallel Workflow: The dual-station design enables continuous operation with simultaneous loading/unloading, maximizing machine utilization and reducing cycle times.
Application Areas:
Consumer Electronics: Smartphone front and back covers, tablet panels, smartwatch protective covers, camera lenses, fingerprint sensor covers.
Automotive Manufacturing: In-vehicle display covers, sunroofs, rearview mirrors, dashboard glass.
Display Industry: LCD, OLED, Mini/Micro LED display glass substrate cutting.
Optical Components: Precision processing of optical glass such as filters, prism sheets, K9 glass, and mirrors.
Ultra-High Precision Processing: Utilizes Bessel beam cutting technology with an extremely small focal spot, achieving chipping <5μm, zero taper, and mirror-smooth cut edges—no subsequent grinding or polishing required.
Minimal Heat Affected Zone: Ultrafast laser processing generates minimal thermal effects, increasing edge strength (approximately 3-5 times higher than traditional cutting).
Parallel Workflow: The dual-station design enables continuous operation with simultaneous loading/unloading, maximizing machine utilization and reducing cycle times.
Application Areas:
Consumer Electronics: Smartphone front and back covers, tablet panels, smartwatch protective covers, camera lenses, fingerprint sensor covers.
Automotive Manufacturing: In-vehicle display covers, sunroofs, rearview mirrors, dashboard glass.
Display Industry: LCD, OLED, Mini/Micro LED display glass substrate cutting.
Optical Components: Precision processing of optical glass such as filters, prism sheets, K9 glass, and mirrors.
