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Glass Coating Removal Machine
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Laser Glass Coating Removal Machine
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Inline Horizontal Laser Glass Coating Removal Machine
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Inline Horizontal Laser Glass Coating Removal Machine
BMCC (Jinan Baimai Chengcheng Machinery Co., Ltd.) designs inline horizontal glass laser stripping machines for Chinese manufacturers. Our cost-effective solutions deliver 98% film removal efficiency with CE certification. Ideal for solar glass and display repair. Contact us for factory-direct pricing and OEM support.
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Product Description
As a Jinan-based equipment manufacturer, BMCC focuses on practical solutions for domestic glass processors. Our inline horizontal laser stripper uses fiber laser technology (1064nm) to remove protective films from flat glass surfaces. Suitable for 3-12mm thickness, it replaces manual scraping in small-to-medium production lines with seamless integration into existing production lines for continuous, automated processing.
Product Details: Inline Horizontal Laser Glass Coating Removal Machine
Manufacturer:Jinan Baimaichengcheng Machinery Co., Ltd.
Core Strength:High-precision, non-contact, environmentally friendly processing withinline production capability for automated manufacturing environments.
1. Why Choose Our Inline Horizontal Laser Glass Coating Removal Machine ? (Key Advantages)
Our machine is engineered to set a new standard in coating removal with seamless production line integration. Here is why our solution stands out in the global market:
Unmatched Configuration (The Heart of the Machine):We utilize a premium mix of international and top-tier domestic brands to ensure reliability and performance.
Inline Production Capability:Designed for direct integration with upstream and downstream equipment, enabling continuous, automated material flow and significantly reducing handling time between processes.
Superior Precision & Cleanliness:The laser achieves micron-level precision, ensuring a clean removal without damaging the glass substrate. This guarantees excellent adhesion for butyl seals.
Non-Contact Processing:Unlike traditional grinding wheels, the laser method eliminates mechanical stress and wear, resulting in zero tooling costs and no physical deformation of the glass.
High Efficiency & Automation:Our advanced control system allows for one-step removal of both rectangular and complex-shaped edges, with synchronized operation alongside other production line equipment.
Environmentally Friendly:As a dry etching process, it produces no chemical waste or water pollution, and the integrated dust extraction system keeps your workshop clean.
2. Premium Component Configuration (Our Competitive Edge)
We believe in transparency and quality. Here is the powerhouse behind our inline machine:
3. Detailed Product Description
The Inline Horizontal Laser Glass Coating Removal Machine is specifically designed for the insulating glass (IG) industry and automated production environments. It efficiently removes metallic or Low-E coatings from the edge of glass panes while seamlessly integrated into your production line, preparing them perfectly for the application of butyl sealant.
Inline Design:Engineered for seamless integration into automated production lines, with standard communication protocols for synchronization with upstream (washing, cutting) and downstream (butyl application, assembly) equipment.
Horizontal Design:Easy to operate and suitable for stable handling of various glass sheet sizes within a continuous production flow.
Versatility:Handles both rectangular and complex-shaped glass with ease in continuous mode. No need for different tools; simply change the software program.
Intelligent Control:The SYNTEC motion controller and servo system work in harmony to guide the laser head with pinpoint accuracy, communicating with upstream and downstream equipment for coordinated material flow.
Automated Material Handling:Compatible with conveyor systems, automatic loading/unloading, and robotic material handling for fully automated production.
Complete Solution:From the high-quality JPT laser beam to the OuYa galvanometer scanning, every component is optimized for seamless inline performance.
4. Operating Instructions (Summary)
Our inline machine is designed for ease of use with automated production line integration:
1.System Startup:Power on the machine and verify communication with upstream and downstream equipment. The system synchronizes with the production line controller.
2.Inline Setup:Glass sheets are automatically fed from the upstream conveyor into the machine. The automatic positioning system secures each sheet in place without operator intervention.
3.Programming:Use the SYNTEC control panel to select the pre-programmed shape (rectangle, triangle, curve, etc.) or import your custom DXF file. Parameters can be automatically selected based on product codes from the line controller.
4.Parameter Adjustment:Set the laser power, speed, and number of passes based on the coating type (visible on the touch screen). Settings can be stored for different product types.
5.Automated Execution:Start the inline mode. The machine automatically processes each glass sheet as it arrives from the upstream conveyor, synchronizing speed with the production line.
6.Continuous Operation:Once processing is complete on each sheet, the glass is automatically transferred to the downstream conveyor for butyl application and assembly—all without manual intervention.
5. Precautions & Safety
Safety is paramount when operating laser equipment, especially in automated production lines.
Laser Safety:Never look directly at the laser beam or its reflection. The machine must be operated in a designated safe area with proper interlocks connected to the production line safety system.
Automated Operation Awareness:Personnel must be trained on the automated nature of the inline system. Never reach into the machine while it is in automatic mode.
Protective Equipment:Operators should wear appropriate laser safety goggles when maintenance or close inspection is required.
Ventilation:Ensure the dust extraction system is functioning correctly to remove any ablated coating particles during continuous operation.
Cooling:Regularly check the TEYU chiller to ensure the water temperature and level are within the specified range, especially during extended continuous runs.
Maintenance:Keep the CSDQ field lens and OuYa galvanometer windows clean to maintain optimal laser performance. Follow enhanced maintenance schedules for continuous operation.
Qualified Personnel:Only trained personnel should operate or service the machine.
6. Why Partner with Jinan Baimai Chengcheng?
Experience:Founded in 2003, we are a high-tech enterprise with nearly 20 years of experience in glass processing machinery.
Integration Expertise:Our engineering team specializes in automated production line integration for high-volume manufacturers, with experience integrating with major glass processing line brands.
Certifications:We hold ISO 9001 quality management system certification.
Global Reach:Our equipment is trusted by customers worldwide for inline production applications.
Support:We offer comprehensive technical support, integration assistance, video tutorials, and, if needed, engineer dispatch for installation, training, and production line integration.
Commitment:"Customer First" is our motto. We are committed to providing you with the best equipment and after-sales service.
7. Call to Action
Ready to integrate precision laser coating removal into your automated production line?
Contact us today for a detailed brochure, a personalized quotation, or to schedule a live demonstration!
Jinan Baimai Chengcheng Machinery Co., Ltd.
Product Details: Inline Horizontal Laser Glass Coating Removal Machine
Manufacturer:Jinan Baimaichengcheng Machinery Co., Ltd.
Core Strength:High-precision, non-contact, environmentally friendly processing withinline production capability for automated manufacturing environments.
1. Why Choose Our Inline Horizontal Laser Glass Coating Removal Machine ? (Key Advantages)
Our machine is engineered to set a new standard in coating removal with seamless production line integration. Here is why our solution stands out in the global market:
Unmatched Configuration (The Heart of the Machine):We utilize a premium mix of international and top-tier domestic brands to ensure reliability and performance.
Inline Production Capability:Designed for direct integration with upstream and downstream equipment, enabling continuous, automated material flow and significantly reducing handling time between processes.
Superior Precision & Cleanliness:The laser achieves micron-level precision, ensuring a clean removal without damaging the glass substrate. This guarantees excellent adhesion for butyl seals.
Non-Contact Processing:Unlike traditional grinding wheels, the laser method eliminates mechanical stress and wear, resulting in zero tooling costs and no physical deformation of the glass.
High Efficiency & Automation:Our advanced control system allows for one-step removal of both rectangular and complex-shaped edges, with synchronized operation alongside other production line equipment.
Environmentally Friendly:As a dry etching process, it produces no chemical waste or water pollution, and the integrated dust extraction system keeps your workshop clean.
2. Premium Component Configuration (Our Competitive Edge)
We believe in transparency and quality. Here is the powerhouse behind our inline machine:
| Component | Brand | Advantage |
|---|---|---|
| Control System & Servo Drive | SYNTEC | World-renowned for stability, high precision, and smooth motion control. Ensures perfect path tracking with inline production synchronization capabilities. |
| Laser Source | JPT | High-quality, stable beam profile, long lifespan, and excellent electro-optical conversion efficiency for continuous operation. |
| Galvanometer (Scanning Head) | OuYa | High-speed, accurate, and stable scanning performance. The industry standard for reliability. |
| F-Theta Lens (Field Lens) | CSDQ | Ensures uniform focus and high-quality beam delivery across the entire working area. |
| Chiller | TEYU | Provides stable temperature control to protect the laser source and ensure 24/7 continuous operation. |
| Touch Screen HMI | Chuangying | User-friendly interface for easy operation, monitoring, and parameter adjustment with production line status display. |
| Guide Rail & Ball Screw | High-Precision | Ensures the structural rigidity and positioning accuracy of the machine for continuous duty cycles. |
| General Motor | AIERFA | Robust and reliable performance for auxiliary functions. |
| Reducer | Qijun | Efficient power transmission with low noise for continuous operation. |
| Low Voltage Electricals | LS | Trusted global brand for circuit protection and control in continuous production environments. |
| Relays | Schneider | Industry gold standard for electrical safety and durability under continuous use. |
| Photoelectric Switches | AUTONICS | Precise sensing and detection for automated workflows and inline material tracking. |
3. Detailed Product Description
The Inline Horizontal Laser Glass Coating Removal Machine is specifically designed for the insulating glass (IG) industry and automated production environments. It efficiently removes metallic or Low-E coatings from the edge of glass panes while seamlessly integrated into your production line, preparing them perfectly for the application of butyl sealant.
Inline Design:Engineered for seamless integration into automated production lines, with standard communication protocols for synchronization with upstream (washing, cutting) and downstream (butyl application, assembly) equipment.
Horizontal Design:Easy to operate and suitable for stable handling of various glass sheet sizes within a continuous production flow.
Versatility:Handles both rectangular and complex-shaped glass with ease in continuous mode. No need for different tools; simply change the software program.
Intelligent Control:The SYNTEC motion controller and servo system work in harmony to guide the laser head with pinpoint accuracy, communicating with upstream and downstream equipment for coordinated material flow.
Automated Material Handling:Compatible with conveyor systems, automatic loading/unloading, and robotic material handling for fully automated production.
Complete Solution:From the high-quality JPT laser beam to the OuYa galvanometer scanning, every component is optimized for seamless inline performance.
4. Operating Instructions (Summary)
Our inline machine is designed for ease of use with automated production line integration:
1.System Startup:Power on the machine and verify communication with upstream and downstream equipment. The system synchronizes with the production line controller.
2.Inline Setup:Glass sheets are automatically fed from the upstream conveyor into the machine. The automatic positioning system secures each sheet in place without operator intervention.
3.Programming:Use the SYNTEC control panel to select the pre-programmed shape (rectangle, triangle, curve, etc.) or import your custom DXF file. Parameters can be automatically selected based on product codes from the line controller.
4.Parameter Adjustment:Set the laser power, speed, and number of passes based on the coating type (visible on the touch screen). Settings can be stored for different product types.
5.Automated Execution:Start the inline mode. The machine automatically processes each glass sheet as it arrives from the upstream conveyor, synchronizing speed with the production line.
6.Continuous Operation:Once processing is complete on each sheet, the glass is automatically transferred to the downstream conveyor for butyl application and assembly—all without manual intervention.
5. Precautions & Safety
Safety is paramount when operating laser equipment, especially in automated production lines.
Laser Safety:Never look directly at the laser beam or its reflection. The machine must be operated in a designated safe area with proper interlocks connected to the production line safety system.
Automated Operation Awareness:Personnel must be trained on the automated nature of the inline system. Never reach into the machine while it is in automatic mode.
Protective Equipment:Operators should wear appropriate laser safety goggles when maintenance or close inspection is required.
Ventilation:Ensure the dust extraction system is functioning correctly to remove any ablated coating particles during continuous operation.
Cooling:Regularly check the TEYU chiller to ensure the water temperature and level are within the specified range, especially during extended continuous runs.
Maintenance:Keep the CSDQ field lens and OuYa galvanometer windows clean to maintain optimal laser performance. Follow enhanced maintenance schedules for continuous operation.
Qualified Personnel:Only trained personnel should operate or service the machine.
6. Why Partner with Jinan Baimai Chengcheng?
Experience:Founded in 2003, we are a high-tech enterprise with nearly 20 years of experience in glass processing machinery.
Integration Expertise:Our engineering team specializes in automated production line integration for high-volume manufacturers, with experience integrating with major glass processing line brands.
Certifications:We hold ISO 9001 quality management system certification.
Global Reach:Our equipment is trusted by customers worldwide for inline production applications.
Support:We offer comprehensive technical support, integration assistance, video tutorials, and, if needed, engineer dispatch for installation, training, and production line integration.
Commitment:"Customer First" is our motto. We are committed to providing you with the best equipment and after-sales service.
7. Call to Action
Ready to integrate precision laser coating removal into your automated production line?
Contact us today for a detailed brochure, a personalized quotation, or to schedule a live demonstration!
Jinan Baimai Chengcheng Machinery Co., Ltd.
Product Parameter
● Laser Source:JPT Fiber Laser
● Max Output Power:[Customizable, 120W / 200W / 300W]
● Laser Wavelength:1064nm
● Removal Speed:Customizable (Varies based on coating type and width)
● Working Area:[Insert Max Glass Size, e.g., 1500mm x 2500mm] (Customizable)
● Positioning Accuracy:≤ ±0.1mm
● Repeatability:≤ ±0.05mm
● Supported Formats:PLT, DXF, BMP, AI, DST, etc.
● Cooling System:Integrated Constant Temperature Chiller (TEYU) rated for continuous operation
● Control Interface:Chuangying with production line integration
● Integration Interface:Standard communication protocols (Ethernet/IP, Profibus, Modbus) for seamless production line integration
● Continuous Operation Rating:24/7 capable
● Material Handling Interface:Standard conveyor integration ports
● Max Output Power:[Customizable, 120W / 200W / 300W]
● Laser Wavelength:1064nm
● Removal Speed:Customizable (Varies based on coating type and width)
● Working Area:[Insert Max Glass Size, e.g., 1500mm x 2500mm] (Customizable)
● Positioning Accuracy:≤ ±0.1mm
● Repeatability:≤ ±0.05mm
● Supported Formats:PLT, DXF, BMP, AI, DST, etc.
● Cooling System:Integrated Constant Temperature Chiller (TEYU) rated for continuous operation
● Control Interface:Chuangying with production line integration
● Integration Interface:Standard communication protocols (Ethernet/IP, Profibus, Modbus) for seamless production line integration
● Continuous Operation Rating:24/7 capable
● Material Handling Interface:Standard conveyor integration ports
Product Feature
Inline Integration:Designed for seamless integration into automated production lines, with synchronized material handling and continuous processing without manual intervention between stations.
Eco-Friendly Precision:Laser ablation replaces chemical solvents, reducing environmental impact by 70%.
Smart Automation:AI-driven path planning adapts to complex contours (e.g., curved automotive glass) with real-time synchronization with upstream and downstream equipment.
Applications:
Automotive: Inline removal of Low-E coatings from edges of windshields and sunroofs in continuous production.
Electronics: OLED panel refurbishment integrated into display manufacturing lines.
Construction: Insulated glass unit (IGU) maintenance with automated material flow.
Eco-Friendly Precision:Laser ablation replaces chemical solvents, reducing environmental impact by 70%.
Smart Automation:AI-driven path planning adapts to complex contours (e.g., curved automotive glass) with real-time synchronization with upstream and downstream equipment.
Applications:
Automotive: Inline removal of Low-E coatings from edges of windshields and sunroofs in continuous production.
Electronics: OLED panel refurbishment integrated into display manufacturing lines.
Construction: Insulated glass unit (IGU) maintenance with automated material flow.
